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Automation Risk Analysis

Will “Electrical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Computer assisted design software
  • Apache Hive
  • Data entry software
  • Data analysis software
  • IBM Notes
  • Skype
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • Microsoft Office software
  • Extensible markup language XML
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Design of experiments DOE software
  • Microsoft Access
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Siemens Industrial AI
  • IBM Lotus Notes
  • Microsoft Word
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Atlassian JIRA
  • Cognex Vision AI
  • Structured query language SQL
  • Microsoft Outlook
  • Apache Pig
  • R
  • Selenium
  • Dassault Systemes CATIA
  • FileMaker Pro
  • Sight Machine AI
  • Grok (xAI)
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Database software
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Mastercam Design
  • ABB AI Robotics
  • Label inspection systems
  • DeepSeek
  • SAP software
  • Microsoft Excel
  • Tolerance analysis software
  • Computer-aided inspection software
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Llama (Meta)
  • Medical condition coding software
  • Inspection marking systems
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Radiographic flaw detectors
  • Calipers
  • Height gauges
  • Digital resistance meters
  • Logic test systems
  • Capacitive acceleration instruments
  • Compression testers
  • Industrial bench scales
  • Plotters
  • Digital multimeters
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Frequency counters
  • Holographic interferometers
  • Backplane testers
  • Overhead cranes
  • Resistivity meters
  • Pi tapes
  • Hydraulic pumps
  • Accelerometers
  • Verisurf CMM Master
  • Function generators
  • Sampling oscilloscopes
  • Beta gauges
  • Frequency meters
  • Viscometers
  • Hipot testers
  • Linear or mixed signal equipment
  • Depth gauges
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Digital resistance thermometers
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Creep and stress relaxation testers
  • Micrometers
  • Hardness testers
  • Environmental chambers
  • Impact toughness testers
  • Measuring microscopes
  • Tensile testers
  • Signal generators
  • Calorimetric leak testers
  • Conductivity meters
  • Continuity testers
  • Mass flow leak testers
  • Fatigue testers
  • Forklifts
  • Penetrant flaw detectors
  • Pin gauges
  • In-circuit testers
  • Multimeters
  • Color spectrometers
  • Impact hammers
  • Optical comparators
  • Laser shearography flaw detectors
  • Thread gauges
  • Utrasonic flaw detectors
  • Moisture meters
  • Eddy current flaw detectors
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Shock testers
  • Force transducers
  • Null-balance acceleration instruments
  • Ammeters
  • Plug gauges
  • Personal computers
  • Hydraulic lifts
  • Strain gauges
  • Pulse generators
  • Power meters
  • Ductility testers
  • Verisurf 3Dgage
  • Eddy current probes
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Optical gauges
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Shear testers
  • Resistance meters
  • Bubble leak testers

Alternative Job Titles