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Automation Risk Analysis

Will “Electrical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Data analysis software
  • Mastercam Design
  • Label inspection systems
  • Microsoft SharePoint
  • Microsoft Access
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • Nova (Amazon)
  • Microsoft Excel
  • Autodesk AutoCAD
  • Microsoft Office software
  • Claude (Anthropic)
  • Sight Machine AI
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Atlassian JIRA
  • Verisurf Metrology
  • Database software
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Apache Pig
  • R
  • Computer assisted design software
  • Skype
  • Inspection marking systems
  • Gemini (Google)
  • IBM Notes
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • Medical condition coding software
  • Microsoft Word
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Apache Hive
  • Extensible markup language XML
  • Data entry software
  • ChatGPT (OpenAI)
  • Selenium
  • FileMaker Pro
  • Llama (Meta)
  • Rockwell Automation AI
  • SAP software
  • Grok (xAI)
  • DeepSeek
  • Microsoft PowerPoint
  • Measuring microscopes
  • Printed circuit board PCB testers
  • Backplane testers
  • Bit error rate testers BERT
  • Frequency counters
  • Verisurf CMM Master
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • Shock testers
  • Optical comparators
  • Capacitive acceleration instruments
  • Depth gauges
  • Signal generators
  • Holographic interferometers
  • Plotters
  • Impact toughness testers
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Resistivity meters
  • Verisurf Master3DGage
  • Environmental chambers
  • Viscometers
  • Micrometers
  • Tensile testers
  • Moisture meters
  • Plug gauges
  • Fatigue testers
  • Color spectrometers
  • Logic test systems
  • Force transducers
  • Hydraulic lifts
  • Digital resistance meters
  • Power meters
  • Strain gauges
  • Multimeters
  • Optical gauges
  • Compression testers
  • Radiographic flaw detectors
  • Hardness testers
  • Laser thickness gauges
  • Digital resistance thermometers
  • Mass flow leak testers
  • Ammeters
  • Hipot testers
  • Verisurf 3Dgage
  • Shear testers
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Utrasonic flaw detectors
  • Frequency meters
  • Resonance acceleration instruments
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Sampling oscilloscopes
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Function generators
  • Beta gauges
  • Hydraulic pumps
  • Calorimetric leak testers
  • Accelerometers
  • Pin gauges
  • Height gauges
  • Ductility testers
  • Magnetic particle flaw detectors
  • Resistance meters
  • Eddy current probes
  • Forklifts
  • Overhead cranes
  • Conductivity meters
  • Continuity testers
  • Sorting machines
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Manufacturing defect analyzers MDA
  • Impact hammers
  • Pulse generators
  • Digital voltmeters DVM
  • Digital multimeters
  • Calipers
  • Vibration and shaker systems
  • Pi tapes
  • Personal computers
  • In-circuit testers
  • Thread gauges
  • Gloss meters

Alternative Job Titles