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Automation Risk Analysis

Will “Toll Line Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Toll Line Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Toll Line Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Data entry software
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • IBM Notes
  • Computer-aided inspection software
  • Cognex Vision AI
  • Skype
  • Minitab
  • Microsoft Outlook
  • Label inspection systems
  • Gemini (Google)
  • Claude (Anthropic)
  • IBM Lotus Notes
  • Tolerance analysis software
  • Sight Machine AI
  • Autodesk AutoCAD
  • Mastercam Design
  • Rockwell Automation AI
  • Microsoft SharePoint
  • Llama (Meta)
  • SAP software
  • Apache Pig
  • Verisurf Metrology
  • FileMaker Pro
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Inspection marking systems
  • Microsoft Office software
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Data analysis software
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Extensible markup language XML
  • R
  • Siemens Industrial AI
  • Grok (xAI)
  • Microsoft Word
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • DeepSeek
  • Apache Hive
  • Computer assisted design software
  • Structured query language SQL
  • Design of experiments DOE software
  • Compression testers
  • Environmental chambers
  • Hydraulic lifts
  • Pi tapes
  • Digital resistance meters
  • Gloss meters
  • Beta gauges
  • Viscometers
  • Shear testers
  • Digital multimeters
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • In-circuit testers
  • Backplane testers
  • Sorting machines
  • Manufacturing defect analyzers MDA
  • Metallurgical microscopes
  • Strain gauges
  • Plug gauges
  • Hipot testers
  • Laser thickness gauges
  • Overhead cranes
  • Eddy current flaw detectors
  • Accelerometers
  • Sampling oscilloscopes
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Power meters
  • Capacitive acceleration instruments
  • Shock testers
  • Printed circuit board PCB testers
  • Ammeters
  • Pulse generators
  • Resistivity meters
  • Ductility testers
  • Penetrant flaw detectors
  • Signal generators
  • Multimeters
  • Thread gauges
  • Radiographic flaw detectors
  • Function generators
  • Frequency counters
  • Optical gauges
  • Pin gauges
  • Resistance meters
  • Bubble leak testers
  • Continuity testers
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Hardness testers
  • Depth gauges
  • Color spectrometers
  • Bit error rate testers BERT
  • Logic test systems
  • Utrasonic flaw detectors
  • Linear or mixed signal equipment
  • Personal computers
  • Tensile testers
  • Height gauges
  • Frequency meters
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Plotters
  • Measuring microscopes
  • Creep and stress relaxation testers
  • Fatigue testers
  • Hydraulic pumps
  • Optical comparators
  • Digital resistance thermometers
  • Micrometers
  • Calipers
  • Forklifts
  • Moisture meters
  • Holographic interferometers
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Eddy current probes
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Calorimetric leak testers
  • Industrial bench scales
  • Conductivity meters
  • Force transducers
  • Null-balance acceleration instruments
  • Impact hammers
  • Vibration and shaker systems

Alternative Job Titles