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Automation Risk Analysis

Will “Toll Line Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Toll Line Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Toll Line Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Mastercam Design
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Nova (Amazon)
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • FileMaker Pro
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • DeepSeek
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Microsoft Word
  • Grok (xAI)
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Cognex Vision AI
  • Apache Pig
  • Microsoft Office software
  • Database software
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Minitab
  • Data entry software
  • Tolerance analysis software
  • Claude (Anthropic)
  • Microsoft Outlook
  • Sight Machine AI
  • Design of experiments DOE software
  • Rockwell Automation AI
  • Inspection marking systems
  • Microsoft Access
  • Data analysis software
  • Llama (Meta)
  • Apache Hive
  • Microsoft Excel
  • IBM Lotus Notes
  • Atlassian JIRA
  • Selenium
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Microsoft Visio
  • Structured query language SQL
  • SAP software
  • Extensible markup language XML
  • Computer assisted design software
  • Resistivity meters
  • Micrometers
  • Hipot testers
  • Eddy current flaw detectors
  • Signal generators
  • Gloss meters
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Tensile testers
  • Compression testers
  • Shear testers
  • Calorimetric leak testers
  • Forklifts
  • Holographic interferometers
  • Pin gauges
  • Personal computers
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Resistance meters
  • Plotters
  • Verisurf Master3DGage
  • Impact toughness testers
  • Viscometers
  • Hydraulic lifts
  • Multimeters
  • Sorting machines
  • In-circuit testers
  • Measuring microscopes
  • Bit error rate testers BERT
  • Force transducers
  • Digital resistance thermometers
  • Printed circuit board PCB testers
  • Vibration and shaker systems
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Overhead cranes
  • Moisture meters
  • Backplane testers
  • Industrial bench scales
  • Environmental chambers
  • Radiographic flaw detectors
  • Power meters
  • Beta gauges
  • Shock testers
  • Verisurf CMM Master
  • Calipers
  • Pi tapes
  • Ductility testers
  • Laser shearography flaw detectors
  • Conductivity meters
  • Laser thickness gauges
  • Verisurf 3Dgage
  • Strain gauges
  • Digital multimeters
  • Creep and stress relaxation testers
  • Continuity testers
  • Plug gauges
  • Color spectrometers
  • Penetrant flaw detectors
  • Optical comparators
  • Coordinate measuring machines CMM
  • Null-balance acceleration instruments
  • Optical gauges
  • Eddy current probes
  • Ammeters
  • Depth gauges
  • Accelerometers
  • Function generators
  • Digital resistance meters
  • Linear or mixed signal equipment
  • Return loss calibrator RLC passive component testers
  • Pulse generators
  • Frequency counters
  • Hydraulic pumps
  • Frequency meters
  • Impact hammers
  • Height gauges
  • Metallurgical microscopes
  • Utrasonic flaw detectors
  • Thread gauges
  • Direct current DC power testers
  • Hardness testers
  • Logic test systems
  • Manufacturing defect analyzers MDA

Alternative Job Titles