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Automation Risk Analysis

Will “Towel Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Towel Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Towel Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • IBM Lotus Notes
  • Computer assisted design software
  • Inspection marking systems
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Verisurf Metrology
  • Extensible markup language XML
  • Medical condition coding software
  • Skype
  • Minitab
  • Nova (Amazon)
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Selenium
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Tolerance analysis software
  • Apache Pig
  • Microsoft Access
  • Mastercam Design
  • SAP software
  • Computer-aided inspection software
  • Data entry software
  • Rockwell Automation AI
  • Llama (Meta)
  • Sight Machine AI
  • Microsoft Visio
  • Apache Hive
  • DeepSeek
  • Label inspection systems
  • Microsoft PowerPoint
  • IBM Notes
  • Data analysis software
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • R
  • Cognex Vision AI
  • Grok (xAI)
  • Coordinate measuring machine software
  • Microsoft Excel
  • The MathWorks MATLAB
  • Structured query language SQL
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Database software
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Atlassian JIRA
  • Microsoft Word
  • Microsoft SharePoint
  • Depth gauges
  • Sampling oscilloscopes
  • Verisurf Master3DGage
  • Color spectrometers
  • Pi tapes
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Resistivity meters
  • Thread gauges
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Impact toughness testers
  • Plotters
  • Resistance meters
  • Plug gauges
  • Gloss meters
  • Tensile testers
  • Compression testers
  • Sorting machines
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Micrometers
  • Frequency meters
  • Environmental chambers
  • Direct current DC power testers
  • Vibration and shaker systems
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Bit error rate testers BERT
  • Signal generators
  • Shear testers
  • Impact hammers
  • Creep and stress relaxation testers
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Calipers
  • Power meters
  • Null-balance acceleration instruments
  • Hipot testers
  • Strain gauges
  • Measuring microscopes
  • Function generators
  • Optical comparators
  • Penetrant flaw detectors
  • Utrasonic flaw detectors
  • Hardness testers
  • Fatigue testers
  • Ductility testers
  • In-circuit testers
  • Ammeters
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Viscometers
  • Shock testers
  • Moisture meters
  • Backplane testers
  • Continuity testers
  • Laser thickness gauges
  • Mass flow leak testers
  • Calorimetric leak testers
  • Forklifts
  • Hydraulic lifts
  • Hydraulic pumps
  • Coordinate measuring machines CMM
  • Force transducers
  • Pulse generators
  • Multimeters
  • Logic test systems
  • Digital multimeters
  • Optical gauges
  • Bubble leak testers
  • Height gauges
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Digital resistance meters
  • Personal computers
  • Eddy current flaw detectors
  • Eddy current probes
  • Capacitive acceleration instruments
  • Accelerometers
  • Return loss calibrator RLC passive component testers
  • Conductivity meters
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Beta gauges
  • Radiographic flaw detectors

Alternative Job Titles