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Automation Risk Analysis

Will “Mechanism Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mechanism Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mechanism Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Llama (Meta)
  • Atlassian JIRA
  • Microsoft Office software
  • Computer-aided inspection software
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • Sight Machine AI
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Grok (xAI)
  • Inspection marking systems
  • Verisurf Metrology
  • Dassault Systemes CATIA
  • FileMaker Pro
  • Microsoft Excel
  • Selenium
  • Extensible markup language XML
  • Structured query language SQL
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Apache Pig
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Mastercam Design
  • IBM Notes
  • Medical condition coding software
  • R
  • DeepSeek
  • Data entry software
  • Autodesk AutoCAD
  • Label inspection systems
  • Gemini (Google)
  • Database software
  • Minitab
  • Tolerance analysis software
  • Microsoft Access
  • Microsoft Word
  • SAP software
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Microsoft Visio
  • Apache Hive
  • Impact hammers
  • Verisurf 3Dgage
  • Magnetic induction acceleration instruments
  • Radiographic flaw detectors
  • Fatigue testers
  • Power meters
  • Calorimetric leak testers
  • Micrometers
  • Capacitive acceleration instruments
  • Shock testers
  • Environmental chambers
  • Hydraulic pumps
  • Beta gauges
  • Shear testers
  • Manufacturing defect analyzers MDA
  • Ammeters
  • Tensile testers
  • Viscometers
  • Hardness testers
  • Thread gauges
  • Plotters
  • Personal computers
  • Resistance meters
  • Mass flow leak testers
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Industrial bench scales
  • Conductivity meters
  • Coordinate measuring machines CMM
  • Continuity testers
  • Laser shearography flaw detectors
  • Sorting machines
  • Backplane testers
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Piezoelectric acceleration instruments
  • Function generators
  • Pi tapes
  • Pulse generators
  • Resonance acceleration instruments
  • Compression testers
  • Gloss meters
  • Bubble leak testers
  • Pin gauges
  • Magnetic particle flaw detectors
  • Accelerometers
  • Verisurf CMM Master
  • Impact toughness testers
  • In-circuit testers
  • Color spectrometers
  • Measuring microscopes
  • Overhead cranes
  • Utrasonic flaw detectors
  • Force transducers
  • Eddy current probes
  • Plug gauges
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Ductility testers
  • Vibration and shaker systems
  • Height gauges
  • Frequency meters
  • Digital multimeters
  • Printed circuit board PCB testers
  • Bit error rate testers BERT
  • Signal generators
  • Optical comparators
  • Verisurf Master3DGage
  • Depth gauges
  • Optical gauges
  • Forklifts
  • Hipot testers
  • Digital resistance thermometers
  • Calipers
  • Digital resistance meters
  • Strain gauges
  • Logic test systems
  • Laser thickness gauges
  • Frequency counters
  • Eddy current flaw detectors
  • Resistivity meters
  • Holographic interferometers
  • Moisture meters
  • Linear or mixed signal equipment
  • Multimeters
  • Direct current DC power testers
  • Metallurgical microscopes

Alternative Job Titles