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Automation Risk Analysis

Will “Mechanism Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mechanism Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mechanism Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • Database software
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Inspection marking systems
  • Microsoft Office software
  • Cognex Vision AI
  • Extensible markup language XML
  • Microsoft Word
  • The MathWorks MATLAB
  • IBM Lotus Notes
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Selenium
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Coordinate measuring machine software
  • SAP software
  • Computer assisted design software
  • R
  • FileMaker Pro
  • Gemini (Google)
  • Tolerance analysis software
  • Structured query language SQL
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Sight Machine AI
  • Microsoft SharePoint
  • DeepSeek
  • Design of experiments DOE software
  • Nova (Amazon)
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Atlassian JIRA
  • Apache Hive
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Apache Pig
  • Data analysis software
  • Data entry software
  • Verisurf Metrology
  • Microsoft Access
  • IBM Notes
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Label inspection systems
  • Mastercam Design
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Llama (Meta)
  • Verisurf 3Dgage
  • Tensile testers
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Backplane testers
  • Hardness testers
  • Personal computers
  • Moisture meters
  • Resonance acceleration instruments
  • Continuity testers
  • Multimeters
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Gloss meters
  • Compression testers
  • Ductility testers
  • Viscometers
  • Fatigue testers
  • Digital resistance thermometers
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Strain gauges
  • Industrial bench scales
  • Return loss calibrator RLC passive component testers
  • Shear testers
  • Hydraulic lifts
  • Force transducers
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Frequency counters
  • Linear or mixed signal equipment
  • Power meters
  • Beta gauges
  • Ammeters
  • Capacitive acceleration instruments
  • Verisurf CMM Master
  • Pin gauges
  • Micrometers
  • Pi tapes
  • Printed circuit board PCB testers
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Calipers
  • Pulse generators
  • Resistivity meters
  • Hipot testers
  • Frequency meters
  • Holographic interferometers
  • Color spectrometers
  • In-circuit testers
  • Shock testers
  • Plug gauges
  • Laser thickness gauges
  • Sorting machines
  • Logic test systems
  • Height gauges
  • Conductivity meters
  • Function generators
  • Forklifts
  • Vibration and shaker systems
  • Thread gauges
  • Hydraulic pumps
  • Bubble leak testers
  • Accelerometers
  • Measuring microscopes
  • Radiographic flaw detectors
  • Manufacturing defect analyzers MDA
  • Bit error rate testers BERT
  • Digital multimeters
  • Plotters
  • Eddy current flaw detectors
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Environmental chambers
  • Magnetic particle flaw detectors
  • Impact hammers
  • Laser shearography flaw detectors
  • Depth gauges
  • Utrasonic flaw detectors
  • Optical gauges
  • Signal generators
  • Mass flow leak testers
  • Eddy current probes
  • Resistance meters
  • Digital resistance meters
  • Optical comparators

Alternative Job Titles