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Automation Risk Analysis

Will “Quality Assurance Tester (QA Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Microsoft Visio
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Design of experiments DOE software
  • Tolerance analysis software
  • Inspection marking systems
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Computer assisted design software
  • Apache Hive
  • Medical condition coding software
  • Rockwell Automation AI
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Microsoft Access
  • ABB AI Robotics
  • IBM Lotus Notes
  • FileMaker Pro
  • Atlassian JIRA
  • Microsoft Office software
  • Computer-aided inspection software
  • SAP software
  • Microsoft Excel
  • Mastercam Design
  • Cognex Vision AI
  • Minitab
  • ChatGPT (OpenAI)
  • Skype
  • IBM Notes
  • Label inspection systems
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Structured query language SQL
  • DeepSeek
  • Data entry software
  • Database software
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Nova (Amazon)
  • Siemens Industrial AI
  • Microsoft Outlook
  • Selenium
  • Llama (Meta)
  • R
  • Data analysis software
  • Sight Machine AI
  • Microsoft Word
  • Ammeters
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Optical comparators
  • Digital resistance thermometers
  • Environmental chambers
  • Impact hammers
  • Bubble leak testers
  • Accelerometers
  • Tensile testers
  • Beta gauges
  • Micrometers
  • Bit error rate testers BERT
  • Resistance meters
  • Fatigue testers
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Logic test systems
  • Pulse generators
  • Forklifts
  • Power meters
  • Radiographic flaw detectors
  • Optical gauges
  • Overhead cranes
  • Sorting machines
  • Metallurgical microscopes
  • Capacitive acceleration instruments
  • Pin gauges
  • Gloss meters
  • Sampling oscilloscopes
  • Resistivity meters
  • Backplane testers
  • Ductility testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Shear testers
  • Hardness testers
  • Holographic interferometers
  • Measuring microscopes
  • Plug gauges
  • Strain gauges
  • Hipot testers
  • Moisture meters
  • Digital multimeters
  • Conductivity meters
  • Height gauges
  • Calipers
  • Compression testers
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Digital resistance meters
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Printed circuit board PCB testers
  • Creep and stress relaxation testers
  • Frequency meters
  • Eddy current probes
  • Function generators
  • Industrial bench scales
  • In-circuit testers
  • Verisurf 3Dgage
  • Shock testers
  • Eddy current flaw detectors
  • Impact toughness testers
  • Force transducers
  • Digital voltmeters DVM
  • Multimeters
  • Hydraulic pumps
  • Verisurf CMM Master
  • Signal generators
  • Resonance acceleration instruments
  • Personal computers
  • Pi tapes
  • Viscometers
  • Utrasonic flaw detectors
  • Thread gauges
  • Calorimetric leak testers
  • Laser thickness gauges
  • Magnetic particle flaw detectors
  • Frequency counters
  • Direct current DC power testers
  • Color spectrometers
  • Plotters
  • Mass flow leak testers
  • Depth gauges
  • Vibration and shaker systems

Alternative Job Titles