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Automation Risk Analysis

Will “Quality Assurance Tester (QA Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Gemini (Google)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Microsoft Visio
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Apache Hive
  • DeepSeek
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Structured query language SQL
  • Microsoft Outlook
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Tolerance analysis software
  • Apache Pig
  • Microsoft Office software
  • IBM Lotus Notes
  • Verisurf Metrology
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Data analysis software
  • SAP software
  • Minitab
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Skype
  • Inspection marking systems
  • Cognex Vision AI
  • Grok (xAI)
  • Data entry software
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Microsoft Access
  • Computer assisted design software
  • Microsoft Excel
  • Label inspection systems
  • Microsoft SharePoint
  • Llama (Meta)
  • R
  • Rockwell Automation AI
  • Medical condition coding software
  • Selenium
  • Claude (Anthropic)
  • Sight Machine AI
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Database software
  • Autodesk AutoCAD
  • Direct current DC power testers
  • Ductility testers
  • Compression testers
  • Linear or mixed signal equipment
  • Shock testers
  • Digital resistance thermometers
  • Hardness testers
  • Environmental chambers
  • Coordinate measuring machines CMM
  • Accelerometers
  • Beta gauges
  • Vibration and shaker systems
  • Holographic interferometers
  • Continuity testers
  • Overhead cranes
  • Metallurgical microscopes
  • Fatigue testers
  • Resistance meters
  • Mass flow leak testers
  • Logic test systems
  • Gloss meters
  • Depth gauges
  • Sampling oscilloscopes
  • Industrial bench scales
  • Frequency meters
  • Null-balance acceleration instruments
  • Micrometers
  • Verisurf CMM Master
  • In-circuit testers
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Function generators
  • Resistivity meters
  • Sorting machines
  • Height gauges
  • Pin gauges
  • Shear testers
  • Impact hammers
  • Plotters
  • Multimeters
  • Digital multimeters
  • Verisurf 3Dgage
  • Force transducers
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Eddy current probes
  • Color spectrometers
  • Pi tapes
  • Measuring microscopes
  • Power meters
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Thread gauges
  • Bubble leak testers
  • Verisurf Master3DGage
  • Calorimetric leak testers
  • Pulse generators
  • Optical comparators
  • Impact toughness testers
  • Tensile testers
  • Capacitive acceleration instruments
  • Hipot testers
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Creep and stress relaxation testers
  • Laser shearography flaw detectors
  • Personal computers
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Calipers
  • Digital resistance meters
  • Moisture meters
  • Signal generators
  • Plug gauges
  • Frequency counters
  • Printed circuit board PCB testers
  • Radiographic flaw detectors
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Resonance acceleration instruments
  • Ammeters
  • Bit error rate testers BERT
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Backplane testers

Alternative Job Titles