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Automation Risk Analysis

Will “Quality Assurance Tester (QA Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Gemini (Google)
  • DeepSeek
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Data entry software
  • Mastercam Design
  • Minitab
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Autodesk AutoCAD
  • Microsoft Excel
  • ABB AI Robotics
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Statistical process control SPC data collection devices
  • Inspection marking systems
  • Microsoft Outlook
  • Nova (Amazon)
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Cognex Vision AI
  • SAP software
  • Microsoft Office software
  • Sight Machine AI
  • IBM Notes
  • Medical condition coding software
  • Data analysis software
  • Llama (Meta)
  • Extensible markup language XML
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Label inspection systems
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • IBM Lotus Notes
  • Atlassian JIRA
  • Tolerance analysis software
  • Design of experiments DOE software
  • Selenium
  • Skype
  • Dassault Systemes CATIA
  • R
  • Apache Hive
  • Database software
  • Microsoft Visio
  • Apache Pig
  • Microsoft Word
  • The MathWorks MATLAB
  • Structured query language SQL
  • Radiographic flaw detectors
  • Fatigue testers
  • Metallurgical microscopes
  • Coordinate measuring machines CMM
  • Force transducers
  • Capacitive acceleration instruments
  • Digital voltmeters DVM
  • Pi tapes
  • Continuity testers
  • Sorting machines
  • Pin gauges
  • Gloss meters
  • Backplane testers
  • Verisurf 3Dgage
  • In-circuit testers
  • Hydraulic pumps
  • Color spectrometers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Accelerometers
  • Thread gauges
  • Pulse generators
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Null-balance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Measuring microscopes
  • Hipot testers
  • Resistivity meters
  • Digital resistance meters
  • Personal computers
  • Moisture meters
  • Sampling oscilloscopes
  • Viscometers
  • Optical comparators
  • Magnetic particle flaw detectors
  • Strain gauges
  • Creep and stress relaxation testers
  • Holographic interferometers
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Eddy current flaw detectors
  • Height gauges
  • Function generators
  • Frequency meters
  • Ductility testers
  • Tensile testers
  • Eddy current probes
  • Environmental chambers
  • Vibration and shaker systems
  • Calipers
  • Digital multimeters
  • Digital resistance thermometers
  • Compression testers
  • Optical gauges
  • Penetrant flaw detectors
  • Shock testers
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Micrometers
  • Depth gauges
  • Overhead cranes
  • Shear testers
  • Linear or mixed signal equipment
  • Plug gauges
  • Mass flow leak testers
  • Multimeters
  • Impact toughness testers
  • Power meters
  • Frequency counters
  • Hardness testers
  • Forklifts
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Verisurf CMM Master
  • Signal generators
  • Ammeters
  • Resistance meters
  • Plotters
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Impact hammers
  • Bubble leak testers

Alternative Job Titles