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Automation Risk Analysis

Will “Quality Assurance Tester (QA Tester)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Assurance Tester (QA Tester)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

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  • IBM Notes
  • SAP software
  • Data analysis software
  • Apache Hive
  • Claude (Anthropic)
  • Computer assisted design software
  • Structured query language SQL
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Data entry software
  • Mistral (Mistral AI)
  • Label inspection systems
  • Extensible markup language XML
  • Siemens Industrial AI
  • Microsoft Excel
  • ABB AI Robotics
  • Mastercam Design
  • Database software
  • Atlassian JIRA
  • Selenium
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Tolerance analysis software
  • Microsoft PowerPoint
  • Sight Machine AI
  • Apache Pig
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • Gemini (Google)
  • Computer-aided inspection software
  • R
  • Inspection marking systems
  • DeepSeek
  • Verisurf Metrology
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Design of experiments DOE software
  • Microsoft Outlook
  • Microsoft Word
  • Qwen (Alibaba)
  • Medical condition coding software
  • Nova (Amazon)
  • Strain gauges
  • Calipers
  • Digital resistance thermometers
  • Pin gauges
  • Radiographic flaw detectors
  • Hydraulic pumps
  • Pi tapes
  • Verisurf Master3DGage
  • Frequency meters
  • Conductivity meters
  • Moisture meters
  • Creep and stress relaxation testers
  • Forklifts
  • Personal computers
  • Eddy current probes
  • Beta gauges
  • Depth gauges
  • Laser thickness gauges
  • Hipot testers
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Optical comparators
  • Ammeters
  • Penetrant flaw detectors
  • Gloss meters
  • Null-balance acceleration instruments
  • Accelerometers
  • Fatigue testers
  • Thread gauges
  • Laser shearography flaw detectors
  • Tensile testers
  • Height gauges
  • Resistance meters
  • Frequency counters
  • Metallurgical microscopes
  • Industrial bench scales
  • Hydraulic lifts
  • Resistivity meters
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Mass flow leak testers
  • Capacitive acceleration instruments
  • Environmental chambers
  • Eddy current flaw detectors
  • Bit error rate testers BERT
  • Digital resistance meters
  • Ductility testers
  • Function generators
  • Shear testers
  • Pulse generators
  • Force transducers
  • Backplane testers
  • Logic test systems
  • Micrometers
  • Plug gauges
  • Color spectrometers
  • Measuring microscopes
  • Digital voltmeters DVM
  • Impact hammers
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Resonance acceleration instruments
  • Impact toughness testers
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Viscometers
  • Compression testers
  • Signal generators
  • Overhead cranes
  • Continuity testers
  • Hardness testers
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Digital multimeters
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Power meters
  • Plotters
  • Sorting machines
  • Optical gauges
  • Holographic interferometers
  • Multimeters
  • Shock testers

Alternative Job Titles