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Automation Risk Analysis

Will “Precision Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

  • Cognex Vision AI
  • Dassault Systemes CATIA
  • SAP software
  • ABB AI Robotics
  • Skype
  • Design of experiments DOE software
  • Mastercam Design
  • IBM Notes
  • DeepSeek
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Computer assisted design software
  • Database software
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Structured query language SQL
  • Verisurf Metrology
  • Apache Hive
  • Tolerance analysis software
  • Nova (Amazon)
  • Minitab
  • Microsoft Outlook
  • Extensible markup language XML
  • Selenium
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Gemini (Google)
  • Grok (xAI)
  • Microsoft Office software
  • Claude (Anthropic)
  • Sight Machine AI
  • Inspection marking systems
  • FileMaker Pro
  • Llama (Meta)
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Microsoft SharePoint
  • Apache Pig
  • Data entry software
  • Microsoft Word
  • Microsoft Visio
  • R
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Microsoft Access
  • Coordinate measuring machine software
  • Label inspection systems
  • Autodesk AutoCAD
  • Data analysis software
  • Verisurf 3Dgage
  • Measuring microscopes
  • Moisture meters
  • Hydraulic lifts
  • Pin gauges
  • Eddy current flaw detectors
  • Pi tapes
  • Printed circuit board PCB testers
  • Tensile testers
  • Signal generators
  • Piezoelectric acceleration instruments
  • Verisurf CMM Master
  • Depth gauges
  • Mass flow leak testers
  • In-circuit testers
  • Utrasonic flaw detectors
  • Multimeters
  • Resonance acceleration instruments
  • Compression testers
  • Resistance meters
  • Backplane testers
  • Laser shearography flaw detectors
  • Optical comparators
  • Digital voltmeters DVM
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Bit error rate testers BERT
  • Holographic interferometers
  • Fatigue testers
  • Impact hammers
  • Viscometers
  • Force transducers
  • Direct current DC power testers
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Power meters
  • Penetrant flaw detectors
  • Thread gauges
  • Pulse generators
  • Digital resistance thermometers
  • Overhead cranes
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Coordinate measuring machines CMM
  • Ductility testers
  • Verisurf Master3DGage
  • Bubble leak testers
  • Frequency meters
  • Laser thickness gauges
  • Plug gauges
  • Gloss meters
  • Logic test systems
  • Digital multimeters
  • Sorting machines
  • Plotters
  • Impact toughness testers
  • Eddy current probes
  • Forklifts
  • Shear testers
  • Conductivity meters
  • Industrial bench scales
  • Strain gauges
  • Color spectrometers
  • Resistivity meters
  • Hardness testers
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Micrometers
  • Accelerometers
  • Hipot testers
  • Capacitive acceleration instruments
  • Beta gauges
  • Calipers
  • Continuity testers
  • Digital resistance meters
  • Optical gauges
  • Metallurgical microscopes
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Shock testers
  • Function generators
  • Personal computers
  • Height gauges
  • Frequency counters

Alternative Job Titles