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Automation Risk Analysis

Will “Precision Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Minitab
  • Data entry software
  • Selenium
  • Database software
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Verisurf Metrology
  • Inspection marking systems
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • R
  • Skype
  • Mistral (Mistral AI)
  • Microsoft Access
  • Cognex Vision AI
  • Siemens Industrial AI
  • Grok (xAI)
  • Nova (Amazon)
  • Claude (Anthropic)
  • Mastercam Design
  • Design of experiments DOE software
  • DeepSeek
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Label inspection systems
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Computer assisted design software
  • Data analysis software
  • Computer-aided inspection software
  • Apache Hive
  • Extensible markup language XML
  • Tolerance analysis software
  • Microsoft Excel
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • SAP software
  • Rockwell Automation AI
  • Microsoft Visio
  • Atlassian JIRA
  • Microsoft SharePoint
  • Medical condition coding software
  • Microsoft PowerPoint
  • Apache Pig
  • Autodesk AutoCAD
  • Microsoft Word
  • Forklifts
  • Bit error rate testers BERT
  • Viscometers
  • Pulse generators
  • Plug gauges
  • Verisurf CMM Master
  • Ammeters
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Creep and stress relaxation testers
  • Strain gauges
  • Optical gauges
  • Function generators
  • Plotters
  • Thread gauges
  • Vibration and shaker systems
  • Depth gauges
  • Sorting machines
  • Conductivity meters
  • Gloss meters
  • Color spectrometers
  • Hydraulic pumps
  • Shear testers
  • Frequency meters
  • Laser shearography flaw detectors
  • Force transducers
  • Pin gauges
  • Coordinate measuring machines CMM
  • Hardness testers
  • Verisurf 3Dgage
  • Laser thickness gauges
  • Holographic interferometers
  • Resistance meters
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Signal generators
  • Linear or mixed signal equipment
  • Beta gauges
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Bubble leak testers
  • Hipot testers
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Optical comparators
  • Digital multimeters
  • Penetrant flaw detectors
  • Logic test systems
  • Environmental chambers
  • Printed circuit board PCB testers
  • Backplane testers
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Height gauges
  • Measuring microscopes
  • Moisture meters
  • Compression testers
  • Shock testers
  • Resistivity meters
  • Micrometers
  • Personal computers
  • Pi tapes
  • Calorimetric leak testers
  • Fatigue testers
  • Verisurf Master3DGage
  • Accelerometers
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Tensile testers
  • Magnetic induction acceleration instruments
  • Power meters
  • Eddy current probes
  • Ductility testers
  • Impact hammers
  • Direct current DC power testers
  • Calipers
  • Overhead cranes
  • Capacitive acceleration instruments
  • Impact toughness testers
  • Multimeters
  • Industrial bench scales
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Digital resistance meters

Alternative Job Titles