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Automation Risk Analysis

Will “Precision Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Precision Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Precision Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • ABB AI Robotics
  • Apache Hive
  • R
  • ChatGPT (OpenAI)
  • IBM Notes
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Sight Machine AI
  • Structured query language SQL
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Microsoft Word
  • Grok (xAI)
  • Extensible markup language XML
  • Verisurf Metrology
  • Microsoft PowerPoint
  • Gemini (Google)
  • Data analysis software
  • Data entry software
  • SAP software
  • Microsoft Outlook
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Dassault Systemes CATIA
  • Database software
  • Apache Pig
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • Microsoft Office software
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • DeepSeek
  • Mastercam Design
  • Computer assisted design software
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Minitab
  • Selenium
  • Microsoft Visio
  • The MathWorks MATLAB
  • FileMaker Pro
  • Rockwell Automation AI
  • Cognex Vision AI
  • Claude (Anthropic)
  • Medical condition coding software
  • Computer-aided inspection software
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Microsoft SharePoint
  • Nova (Amazon)
  • Tolerance analysis software
  • Continuity testers
  • Laser thickness gauges
  • Micrometers
  • Hardness testers
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Resistance meters
  • Verisurf Master3DGage
  • Pin gauges
  • Forklifts
  • Sampling oscilloscopes
  • Function generators
  • Laser shearography flaw detectors
  • Force transducers
  • Optical gauges
  • Plug gauges
  • Ammeters
  • Digital resistance meters
  • Thread gauges
  • Bit error rate testers BERT
  • Manufacturing defect analyzers MDA
  • Industrial bench scales
  • Fatigue testers
  • Gloss meters
  • Hipot testers
  • Moisture meters
  • Verisurf 3Dgage
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Resonance acceleration instruments
  • Conductivity meters
  • Impact hammers
  • Tensile testers
  • Logic test systems
  • Verisurf CMM Master
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Resistivity meters
  • Metallurgical microscopes
  • Digital multimeters
  • Eddy current probes
  • Pulse generators
  • Bubble leak testers
  • Beta gauges
  • Ductility testers
  • In-circuit testers
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Depth gauges
  • Pi tapes
  • Strain gauges
  • Environmental chambers
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Multimeters
  • Holographic interferometers
  • Accelerometers
  • Hydraulic pumps
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Calipers
  • Height gauges
  • Personal computers
  • Compression testers
  • Overhead cranes
  • Shock testers
  • Penetrant flaw detectors
  • Viscometers
  • Optical comparators
  • Digital resistance thermometers
  • Frequency meters
  • Color spectrometers
  • Backplane testers
  • Shear testers
  • Plotters
  • Frequency counters
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Signal generators
  • Vibration and shaker systems
  • Calorimetric leak testers
  • Hydraulic lifts
  • Sorting machines
  • Power meters
  • Direct current DC power testers

Alternative Job Titles