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Automation Risk Analysis

Will “Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • R
  • ChatGPT (OpenAI)
  • Selenium
  • Llama (Meta)
  • Claude (Anthropic)
  • ABB AI Robotics
  • Label inspection systems
  • Atlassian JIRA
  • Apache Pig
  • DeepSeek
  • Microsoft Word
  • Database software
  • Mastercam Design
  • FileMaker Pro
  • Coordinate measuring machine software
  • Microsoft Excel
  • SAP software
  • Nova (Amazon)
  • Extensible markup language XML
  • Grok (xAI)
  • Microsoft PowerPoint
  • Data entry software
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Apache Hive
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Structured query language SQL
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Microsoft Access
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Minitab
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Cognex Vision AI
  • Microsoft Visio
  • Microsoft Outlook
  • Data analysis software
  • Sight Machine AI
  • Gemini (Google)
  • Skype
  • Medical condition coding software
  • Inspection marking systems
  • Microsoft SharePoint
  • Verisurf Metrology
  • Plug gauges
  • Strain gauges
  • Beta gauges
  • Overhead cranes
  • Impact hammers
  • Pin gauges
  • Digital resistance thermometers
  • Industrial bench scales
  • Sorting machines
  • Viscometers
  • Holographic interferometers
  • Backplane testers
  • Fatigue testers
  • Hipot testers
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Signal generators
  • Impact toughness testers
  • Verisurf Master3DGage
  • Laser thickness gauges
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Optical gauges
  • Metallurgical microscopes
  • Measuring microscopes
  • Eddy current flaw detectors
  • Function generators
  • Multimeters
  • Height gauges
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Frequency meters
  • Pulse generators
  • Frequency counters
  • Power meters
  • Pi tapes
  • Verisurf CMM Master
  • Resistance meters
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Ductility testers
  • In-circuit testers
  • Logic test systems
  • Forklifts
  • Continuity testers
  • Digital multimeters
  • Hardness testers
  • Tensile testers
  • Optical comparators
  • Personal computers
  • Conductivity meters
  • Digital resistance meters
  • Hydraulic pumps
  • Vibration and shaker systems
  • Laser shearography flaw detectors
  • Shock testers
  • Compression testers
  • Depth gauges
  • Hydraulic lifts
  • Moisture meters
  • Resistivity meters
  • Printed circuit board PCB testers
  • Accelerometers
  • Bubble leak testers
  • Force transducers
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Micrometers
  • Thread gauges
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Ammeters
  • Calipers
  • Plotters
  • Color spectrometers
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Linear or mixed signal equipment
  • Eddy current probes
  • Shear testers
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Null-balance acceleration instruments

Alternative Job Titles