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Automation Risk Analysis

Will “Process Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Process Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Process Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • ABB AI Robotics
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Inspection marking systems
  • Computer assisted design software
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • Microsoft Excel
  • Data entry software
  • Microsoft Visio
  • Design of experiments DOE software
  • IBM Notes
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Microsoft Office software
  • Gemini (Google)
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Llama (Meta)
  • Apache Hive
  • Sight Machine AI
  • Microsoft Outlook
  • DeepSeek
  • R
  • Siemens Industrial AI
  • Data analysis software
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Tolerance analysis software
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Selenium
  • SAP software
  • Structured query language SQL
  • Rockwell Automation AI
  • Minitab
  • Grok (xAI)
  • Skype
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • FileMaker Pro
  • Apache Pig
  • Atlassian JIRA
  • Microsoft PowerPoint
  • Microsoft Access
  • Claude (Anthropic)
  • Microsoft Word
  • Direct current DC power testers
  • Laser thickness gauges
  • Bubble leak testers
  • Radiographic flaw detectors
  • Hipot testers
  • Compression testers
  • Height gauges
  • Digital resistance meters
  • Personal computers
  • Multimeters
  • Metallurgical microscopes
  • Verisurf CMM Master
  • Hydraulic pumps
  • Color spectrometers
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Digital voltmeters DVM
  • Pulse generators
  • Force transducers
  • Function generators
  • Calorimetric leak testers
  • Industrial bench scales
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Thread gauges
  • Power meters
  • Ductility testers
  • Beta gauges
  • Ammeters
  • Strain gauges
  • Digital multimeters
  • Eddy current probes
  • Logic test systems
  • Viscometers
  • Shear testers
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Verisurf Master3DGage
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Digital resistance thermometers
  • Impact hammers
  • Optical gauges
  • Resistance meters
  • Impact toughness testers
  • Pi tapes
  • Backplane testers
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Accelerometers
  • Depth gauges
  • Frequency counters
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Plug gauges
  • Environmental chambers
  • Shock testers
  • Sorting machines
  • Pin gauges
  • Signal generators
  • Linear or mixed signal equipment
  • Hardness testers
  • Magnetic particle flaw detectors
  • Optical comparators
  • Verisurf 3Dgage
  • Mass flow leak testers
  • In-circuit testers
  • Holographic interferometers
  • Frequency meters
  • Calipers
  • Micrometers
  • Resonance acceleration instruments
  • Conductivity meters
  • Resistivity meters
  • Fatigue testers
  • Plotters
  • Tensile testers
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Continuity testers
  • Gloss meters
  • Forklifts
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Piezoelectric acceleration instruments
  • Null-balance acceleration instruments

Alternative Job Titles