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Automation Risk Analysis

Will “Bag Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Bag Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Bag Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • SAP software
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Minitab
  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Computer assisted design software
  • Microsoft Access
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Data analysis software
  • Data entry software
  • R
  • Microsoft Visio
  • Gemini (Google)
  • Extensible markup language XML
  • Microsoft Outlook
  • DeepSeek
  • Verisurf Metrology
  • Microsoft Office software
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Apache Pig
  • IBM Lotus Notes
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Skype
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • IBM Notes
  • Coordinate measuring machine software
  • Structured query language SQL
  • Rockwell Automation AI
  • Medical condition coding software
  • Microsoft Excel
  • Nova (Amazon)
  • Sight Machine AI
  • Label inspection systems
  • Selenium
  • Grok (xAI)
  • Microsoft PowerPoint
  • Apache Hive
  • Microsoft Word
  • Design of experiments DOE software
  • Gloss meters
  • Metallurgical microscopes
  • Power meters
  • Utrasonic flaw detectors
  • Vibration and shaker systems
  • Tensile testers
  • Optical gauges
  • Strain gauges
  • Micrometers
  • Eddy current probes
  • Depth gauges
  • Creep and stress relaxation testers
  • Calorimetric leak testers
  • Laser thickness gauges
  • Force transducers
  • Capacitive acceleration instruments
  • Sorting machines
  • Function generators
  • Hipot testers
  • Calipers
  • Holographic interferometers
  • Shock testers
  • Personal computers
  • Forklifts
  • Optical comparators
  • Linear or mixed signal equipment
  • Resistance meters
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Null-balance acceleration instruments
  • Fatigue testers
  • Digital multimeters
  • Hardness testers
  • Bubble leak testers
  • Color spectrometers
  • Penetrant flaw detectors
  • Logic test systems
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Laser shearography flaw detectors
  • Pi tapes
  • Shear testers
  • Continuity testers
  • Frequency counters
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Resistivity meters
  • Thread gauges
  • Pin gauges
  • Printed circuit board PCB testers
  • Plotters
  • Conductivity meters
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Frequency meters
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Digital resistance meters
  • Radiographic flaw detectors
  • Viscometers
  • Pulse generators
  • Ductility testers
  • Magnetic particle flaw detectors
  • Coordinate measuring machines CMM
  • Digital resistance thermometers
  • Environmental chambers
  • Piezoelectric acceleration instruments
  • Ammeters
  • Moisture meters
  • Measuring microscopes
  • Overhead cranes
  • Plug gauges
  • Backplane testers
  • Digital voltmeters DVM
  • Compression testers
  • Impact toughness testers
  • Verisurf CMM Master
  • Beta gauges
  • Verisurf Master3DGage
  • Resonance acceleration instruments
  • Impact hammers
  • Industrial bench scales
  • Height gauges

Alternative Job Titles