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Automation Risk Analysis

Will “Mechanical Test Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mechanical Test Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mechanical Test Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Selenium
  • Skype
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Microsoft Word
  • Computer-aided inspection software
  • Computer assisted design software
  • Atlassian JIRA
  • Microsoft Excel
  • Data entry software
  • Microsoft Access
  • Dassault Systemes CATIA
  • R
  • Mastercam Design
  • Inspection marking systems
  • Extensible markup language XML
  • Apache Pig
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Database software
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Sight Machine AI
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Microsoft Outlook
  • IBM Notes
  • Rockwell Automation AI
  • Grok (xAI)
  • Structured query language SQL
  • Gemini (Google)
  • SAP software
  • Data analysis software
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • FileMaker Pro
  • Apache Hive
  • Microsoft Office software
  • DeepSeek
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Llama (Meta)
  • Calorimetric leak testers
  • Laser thickness gauges
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Multimeters
  • Color spectrometers
  • Fatigue testers
  • Penetrant flaw detectors
  • Height gauges
  • Piezoelectric acceleration instruments
  • Digital resistance thermometers
  • Hipot testers
  • Measuring microscopes
  • Magnetic particle flaw detectors
  • Moisture meters
  • Conductivity meters
  • Logic test systems
  • Forklifts
  • Plotters
  • Utrasonic flaw detectors
  • Environmental chambers
  • Impact toughness testers
  • Digital multimeters
  • Pi tapes
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Continuity testers
  • Vibration and shaker systems
  • Capacitive acceleration instruments
  • Compression testers
  • Thread gauges
  • Function generators
  • Linear or mixed signal equipment
  • Depth gauges
  • Accelerometers
  • Pulse generators
  • Personal computers
  • Calipers
  • Verisurf Master3DGage
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Backplane testers
  • Coordinate measuring machines CMM
  • Force transducers
  • Printed circuit board PCB testers
  • Beta gauges
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Hardness testers
  • Optical comparators
  • Gloss meters
  • Industrial bench scales
  • Shear testers
  • Ductility testers
  • Frequency meters
  • In-circuit testers
  • Frequency counters
  • Hydraulic lifts
  • Ammeters
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Pin gauges
  • Power meters
  • Direct current DC power testers
  • Optical gauges
  • Digital resistance meters
  • Plug gauges
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Resonance acceleration instruments
  • Mass flow leak testers
  • Metallurgical microscopes
  • Viscometers
  • Resistivity meters
  • Hydraulic pumps
  • Eddy current flaw detectors
  • Micrometers
  • Strain gauges
  • Eddy current probes
  • Digital voltmeters DVM
  • Shock testers
  • Impact hammers
  • Overhead cranes
  • Bubble leak testers
  • Signal generators
  • Holographic interferometers
  • Sorting machines

Alternative Job Titles