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Automation Risk Analysis

Will “Mechanical Test Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mechanical Test Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mechanical Test Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Llama (Meta)
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  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Apache Pig
  • Grok (xAI)
  • DeepSeek
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Microsoft Excel
  • ABB AI Robotics
  • Nova (Amazon)
  • R
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Medical condition coding software
  • Sight Machine AI
  • Database software
  • Microsoft Office software
  • Cognex Vision AI
  • Data analysis software
  • Computer assisted design software
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Selenium
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Microsoft Outlook
  • Mastercam Design
  • Dassault Systemes CATIA
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Label inspection systems
  • Inspection marking systems
  • Verisurf Metrology
  • Computer-aided inspection software
  • SAP software
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Microsoft Access
  • IBM Lotus Notes
  • Apache Hive
  • Coordinate measuring machine software
  • FileMaker Pro
  • Minitab
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Microsoft PowerPoint
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • Hipot testers
  • Frequency meters
  • Viscometers
  • Thread gauges
  • Backplane testers
  • Holographic interferometers
  • Radiographic flaw detectors
  • Continuity testers
  • Null-balance acceleration instruments
  • Strain gauges
  • Gloss meters
  • Plotters
  • Measuring microscopes
  • Eddy current flaw detectors
  • Pin gauges
  • Compression testers
  • Impact toughness testers
  • Color spectrometers
  • Height gauges
  • Calipers
  • Verisurf 3Dgage
  • Linear or mixed signal equipment
  • Moisture meters
  • Return loss calibrator RLC passive component testers
  • Hydraulic lifts
  • Depth gauges
  • Hydraulic pumps
  • Sorting machines
  • Power meters
  • Vibration and shaker systems
  • Industrial bench scales
  • Digital multimeters
  • Mass flow leak testers
  • Eddy current probes
  • Beta gauges
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Function generators
  • Hardness testers
  • Ammeters
  • Sampling oscilloscopes
  • Bubble leak testers
  • Capacitive acceleration instruments
  • Optical gauges
  • Calorimetric leak testers
  • Shear testers
  • Logic test systems
  • Shock testers
  • Creep and stress relaxation testers
  • Forklifts
  • Conductivity meters
  • In-circuit testers
  • Tensile testers
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Optical comparators
  • Laser shearography flaw detectors
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Pulse generators
  • Frequency counters
  • Resistance meters
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Multimeters
  • Signal generators
  • Printed circuit board PCB testers
  • Force transducers
  • Personal computers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Environmental chambers
  • Micrometers
  • Fatigue testers
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Verisurf Master3DGage
  • Ductility testers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Verisurf CMM Master
  • Impact hammers
  • Direct current DC power testers
  • Resonance acceleration instruments
  • Pi tapes

Alternative Job Titles