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Automation Risk Analysis

Will “Mechanical Test Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mechanical Test Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mechanical Test Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Database software
  • Microsoft Visio
  • Tolerance analysis software
  • Sight Machine AI
  • FileMaker Pro
  • IBM Notes
  • Rockwell Automation AI
  • Microsoft Outlook
  • Microsoft Office software
  • Apache Pig
  • Skype
  • Verisurf Metrology
  • Label inspection systems
  • Atlassian JIRA
  • Selenium
  • Design of experiments DOE software
  • Data entry software
  • Cognex Vision AI
  • Llama (Meta)
  • Apache Hive
  • Cybermetrics GAGETrak
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • R
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • SAP software
  • DeepSeek
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Gemini (Google)
  • Minitab
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • ABB AI Robotics
  • Computer-aided inspection software
  • Inspection marking systems
  • Grok (xAI)
  • Microsoft Excel
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Data analysis software
  • IBM Lotus Notes
  • Computer assisted design software
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Access
  • Microsoft Word
  • Mastercam Design
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Moisture meters
  • Holographic interferometers
  • Accelerometers
  • Micrometers
  • Printed circuit board PCB testers
  • Sorting machines
  • Laser shearography flaw detectors
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Industrial bench scales
  • Frequency counters
  • Gloss meters
  • Frequency meters
  • Mass flow leak testers
  • Linear or mixed signal equipment
  • Resonance acceleration instruments
  • Viscometers
  • Depth gauges
  • Forklifts
  • Utrasonic flaw detectors
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Shear testers
  • Ammeters
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Tensile testers
  • Backplane testers
  • Function generators
  • Color spectrometers
  • Multimeters
  • Digital voltmeters DVM
  • Power meters
  • Hydraulic lifts
  • Pi tapes
  • Impact toughness testers
  • Pin gauges
  • Hipot testers
  • Continuity testers
  • Plug gauges
  • Thread gauges
  • Fatigue testers
  • Digital multimeters
  • Ductility testers
  • Height gauges
  • Optical comparators
  • Metallurgical microscopes
  • Force transducers
  • Shock testers
  • In-circuit testers
  • Calipers
  • Logic test systems
  • Bubble leak testers
  • Sampling oscilloscopes
  • Measuring microscopes
  • Radiographic flaw detectors
  • Compression testers
  • Impact hammers
  • Resistivity meters
  • Creep and stress relaxation testers
  • Vibration and shaker systems
  • Signal generators
  • Eddy current probes
  • Capacitive acceleration instruments
  • Optical gauges
  • Hardness testers
  • Calorimetric leak testers
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Beta gauges
  • Environmental chambers
  • Resistance meters
  • Bit error rate testers BERT
  • Pulse generators
  • Laser thickness gauges
  • Digital resistance thermometers
  • Plotters
  • Manufacturing defect analyzers MDA
  • Eddy current flaw detectors
  • Personal computers
  • Overhead cranes
  • Strain gauges

Alternative Job Titles