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Automation Risk Analysis

Will “Electromechanical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electromechanical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electromechanical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Design of experiments DOE software
  • Data analysis software
  • IBM Lotus Notes
  • Tolerance analysis software
  • Cognex Vision AI
  • Microsoft Word
  • Qwen (Alibaba)
  • Apache Hive
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • DeepSeek
  • Rockwell Automation AI
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • SAP software
  • Microsoft Excel
  • Sight Machine AI
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Nova (Amazon)
  • Gemini (Google)
  • Coordinate measuring machine software
  • Microsoft Access
  • Apache Pig
  • Label inspection systems
  • IBM Notes
  • Computer assisted design software
  • Microsoft Outlook
  • Database software
  • Dassault Systemes CATIA
  • R
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Inspection marking systems
  • Microsoft Office software
  • Skype
  • Data entry software
  • Microsoft Visio
  • Medical condition coding software
  • Structured query language SQL
  • Selenium
  • Computer-aided inspection software
  • Mastercam Design
  • Atlassian JIRA
  • Minitab
  • Statistical process control SPC data collection devices
  • Pi tapes
  • Verisurf 3Dgage
  • Plotters
  • Forklifts
  • Magnetic particle flaw detectors
  • Micrometers
  • Hydraulic lifts
  • Force transducers
  • Optical comparators
  • Impact toughness testers
  • Eddy current probes
  • Holographic interferometers
  • Laser thickness gauges
  • Capacitive acceleration instruments
  • Strain gauges
  • Penetrant flaw detectors
  • Overhead cranes
  • Conductivity meters
  • Beta gauges
  • Digital resistance meters
  • Calorimetric leak testers
  • Shock testers
  • Direct current DC power testers
  • Environmental chambers
  • Signal generators
  • Sorting machines
  • Impact hammers
  • Hipot testers
  • Accelerometers
  • Depth gauges
  • Logic test systems
  • Fatigue testers
  • In-circuit testers
  • Height gauges
  • Bubble leak testers
  • Gloss meters
  • Digital voltmeters DVM
  • Linear or mixed signal equipment
  • Manufacturing defect analyzers MDA
  • Measuring microscopes
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Color spectrometers
  • Hardness testers
  • Pin gauges
  • Multimeters
  • Resistance meters
  • Null-balance acceleration instruments
  • Viscometers
  • Shear testers
  • Digital multimeters
  • Frequency counters
  • Function generators
  • Eddy current flaw detectors
  • Industrial bench scales
  • Ammeters
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Frequency meters
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Personal computers
  • Digital resistance thermometers
  • Pulse generators
  • Thread gauges
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Bit error rate testers BERT
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Power meters
  • Optical gauges
  • Calipers
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Moisture meters
  • Compression testers
  • Plug gauges
  • Creep and stress relaxation testers
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Printed circuit board PCB testers
  • Vibration and shaker systems

Alternative Job Titles