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Automation Risk Analysis

Will “Electromechanical Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electromechanical Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electromechanical Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Siemens Industrial AI
  • Design of experiments DOE software
  • Minitab
  • Autodesk AutoCAD
  • Data analysis software
  • Skype
  • Computer-aided inspection software
  • Nova (Amazon)
  • Gemini (Google)
  • Extensible markup language XML
  • Llama (Meta)
  • Computer assisted design software
  • Cognex Vision AI
  • ABB AI Robotics
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • R
  • Verisurf Metrology
  • Sight Machine AI
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Microsoft Outlook
  • IBM Notes
  • Dassault Systemes CATIA
  • Microsoft Excel
  • DeepSeek
  • Kimi (Moonshot AI)
  • Label inspection systems
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Selenium
  • Inspection marking systems
  • SAP software
  • Structured query language SQL
  • Microsoft PowerPoint
  • Apache Pig
  • IBM Lotus Notes
  • Microsoft SharePoint
  • Mastercam Design
  • Rockwell Automation AI
  • Atlassian JIRA
  • Microsoft Visio
  • Qwen (Alibaba)
  • FileMaker Pro
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • Data entry software
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Microsoft Word
  • Microsoft Access
  • Apache Hive
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Plug gauges
  • Calipers
  • Magnetic particle flaw detectors
  • Hydraulic pumps
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Shock testers
  • Plotters
  • Force transducers
  • Sorting machines
  • Environmental chambers
  • Multimeters
  • Signal generators
  • Compression testers
  • Frequency counters
  • Pulse generators
  • Beta gauges
  • Penetrant flaw detectors
  • Pi tapes
  • Fatigue testers
  • Verisurf 3Dgage
  • Frequency meters
  • Overhead cranes
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Resistance meters
  • Moisture meters
  • Color spectrometers
  • Viscometers
  • Hardness testers
  • Impact toughness testers
  • Optical gauges
  • Ductility testers
  • Coordinate measuring machines CMM
  • Vibration and shaker systems
  • Backplane testers
  • Optical comparators
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Forklifts
  • Digital resistance meters
  • Laser thickness gauges
  • Resonance acceleration instruments
  • Power meters
  • Holographic interferometers
  • Eddy current probes
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Tensile testers
  • Hipot testers
  • Depth gauges
  • Hydraulic lifts
  • In-circuit testers
  • Height gauges
  • Logic test systems
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Measuring microscopes
  • Impact hammers
  • Micrometers
  • Shear testers
  • Continuity testers
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Bubble leak testers
  • Personal computers
  • Digital resistance thermometers
  • Verisurf Master3DGage
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Creep and stress relaxation testers
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Function generators
  • Ammeters
  • Resistivity meters
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Laser shearography flaw detectors
  • Pin gauges
  • Thread gauges
  • Industrial bench scales
  • Strain gauges
  • Gloss meters

Alternative Job Titles