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Automation Risk Analysis

Will “Sorter Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sorter Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sorter Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • IBM Notes
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • IBM Lotus Notes
  • Extensible markup language XML
  • Microsoft Outlook
  • Structured query language SQL
  • Selenium
  • DeepSeek
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Skype
  • Label inspection systems
  • Microsoft PowerPoint
  • Database software
  • Data entry software
  • Microsoft Office software
  • Apache Pig
  • ChatGPT (OpenAI)
  • Minitab
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Microsoft Word
  • Inspection marking systems
  • Tolerance analysis software
  • Cognex Vision AI
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • ABB AI Robotics
  • R
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Verisurf Metrology
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • SAP software
  • Llama (Meta)
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Design of experiments DOE software
  • Microsoft Visio
  • Nova (Amazon)
  • Data analysis software
  • Apache Hive
  • Penetrant flaw detectors
  • Calipers
  • Resonance acceleration instruments
  • Moisture meters
  • Height gauges
  • Mass flow leak testers
  • Fatigue testers
  • Printed circuit board PCB testers
  • Color spectrometers
  • Digital resistance thermometers
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Linear or mixed signal equipment
  • Strain gauges
  • Metallurgical microscopes
  • Radiographic flaw detectors
  • Bubble leak testers
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Power meters
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Backplane testers
  • Optical gauges
  • Utrasonic flaw detectors
  • Shock testers
  • Impact toughness testers
  • Conductivity meters
  • Calorimetric leak testers
  • Resistivity meters
  • Creep and stress relaxation testers
  • Sorting machines
  • Logic test systems
  • Beta gauges
  • Compression testers
  • Forklifts
  • Coordinate measuring machines CMM
  • Pulse generators
  • Signal generators
  • Viscometers
  • Resistance meters
  • Function generators
  • Hardness testers
  • In-circuit testers
  • Force transducers
  • Ductility testers
  • Eddy current probes
  • Plotters
  • Tensile testers
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Laser thickness gauges
  • Accelerometers
  • Digital voltmeters DVM
  • Environmental chambers
  • Hydraulic lifts
  • Holographic interferometers
  • Frequency meters
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Gloss meters
  • Verisurf 3Dgage
  • Digital resistance meters
  • Industrial bench scales
  • Frequency counters
  • Multimeters
  • Micrometers
  • Ammeters
  • Thread gauges
  • Verisurf Master3DGage
  • Direct current DC power testers
  • Impact hammers
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Bit error rate testers BERT
  • Shear testers
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Optical comparators
  • Continuity testers
  • Pi tapes
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Overhead cranes
  • Plug gauges

Alternative Job Titles