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Automation Risk Analysis

Will “Trouble Shooter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Trouble Shooter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Trouble Shooter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Microsoft Visio
  • Grok (xAI)
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • The MathWorks MATLAB
  • R
  • Rockwell Automation AI
  • Computer assisted design software
  • Mastercam Design
  • ChatGPT (OpenAI)
  • Label inspection systems
  • Skype
  • Dassault Systemes CATIA
  • Apache Pig
  • Minitab
  • Microsoft Outlook
  • Selenium
  • ABB AI Robotics
  • Atlassian JIRA
  • Computer-aided inspection software
  • Microsoft Word
  • Medical condition coding software
  • Microsoft PowerPoint
  • Microsoft Access
  • Inspection marking systems
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Sight Machine AI
  • Data analysis software
  • Extensible markup language XML
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Apache Hive
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Gemini (Google)
  • SAP software
  • Microsoft Excel
  • IBM Notes
  • Microsoft SharePoint
  • FileMaker Pro
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Database software
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Data entry software
  • Tensile testers
  • Pin gauges
  • Function generators
  • Laser shearography flaw detectors
  • Holographic interferometers
  • Digital resistance thermometers
  • Shear testers
  • Micrometers
  • Verisurf CMM Master
  • Resistance meters
  • Power meters
  • Impact hammers
  • Plotters
  • Verisurf 3Dgage
  • Eddy current flaw detectors
  • Bubble leak testers
  • Direct current DC power testers
  • Backplane testers
  • Signal generators
  • Logic test systems
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Beta gauges
  • Capacitive acceleration instruments
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Frequency meters
  • Hardness testers
  • Mass flow leak testers
  • Conductivity meters
  • Force transducers
  • Verisurf Master3DGage
  • Viscometers
  • Coordinate measuring machines CMM
  • Optical comparators
  • Height gauges
  • In-circuit testers
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Accelerometers
  • Measuring microscopes
  • Radiographic flaw detectors
  • Compression testers
  • Resistivity meters
  • Industrial bench scales
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Thread gauges
  • Digital resistance meters
  • Ductility testers
  • Forklifts
  • Plug gauges
  • Environmental chambers
  • Calorimetric leak testers
  • Strain gauges
  • Digital voltmeters DVM
  • Color spectrometers
  • Pulse generators
  • Ammeters
  • Sorting machines
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Hipot testers
  • Eddy current probes
  • Vibration and shaker systems
  • Continuity testers
  • Calipers
  • Moisture meters
  • Hydraulic pumps
  • Shock testers
  • Gloss meters
  • Personal computers
  • Laser thickness gauges
  • Frequency counters
  • Printed circuit board PCB testers
  • Penetrant flaw detectors
  • Optical gauges
  • Hydraulic lifts
  • Digital multimeters
  • Bit error rate testers BERT
  • Pi tapes
  • Multimeters
  • Piezoelectric acceleration instruments

Alternative Job Titles