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Automation Risk Analysis

Will “Towel Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Towel Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Towel Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Autodesk AutoCAD
  • Cognex Vision AI
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • R
  • Computer assisted design software
  • FileMaker Pro
  • SAP software
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • Microsoft Access
  • Microsoft SharePoint
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Data analysis software
  • Apache Hive
  • Skype
  • Extensible markup language XML
  • Database software
  • Grok (xAI)
  • Tolerance analysis software
  • Apache Pig
  • Llama (Meta)
  • Gemini (Google)
  • Structured query language SQL
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Data entry software
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Minitab
  • Microsoft Excel
  • Verisurf Metrology
  • IBM Lotus Notes
  • IBM Notes
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Microsoft Word
  • Claude (Anthropic)
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Selenium
  • Inspection marking systems
  • Medical condition coding software
  • Mastercam Design
  • Plug gauges
  • Continuity testers
  • Accelerometers
  • Laser thickness gauges
  • Height gauges
  • Hipot testers
  • Impact toughness testers
  • Shock testers
  • Eddy current flaw detectors
  • Measuring microscopes
  • Calipers
  • Bit error rate testers BERT
  • Optical gauges
  • Ammeters
  • Power meters
  • Resistivity meters
  • Function generators
  • Signal generators
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Forklifts
  • Depth gauges
  • Overhead cranes
  • Verisurf Master3DGage
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Frequency counters
  • Verisurf 3Dgage
  • Digital voltmeters DVM
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Resistance meters
  • Hydraulic lifts
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Direct current DC power testers
  • Compression testers
  • Conductivity meters
  • Thread gauges
  • Pi tapes
  • Beta gauges
  • Moisture meters
  • Holographic interferometers
  • Ductility testers
  • Creep and stress relaxation testers
  • Plotters
  • Magnetic induction acceleration instruments
  • Impact hammers
  • Mass flow leak testers
  • Force transducers
  • Logic test systems
  • Digital resistance thermometers
  • Multimeters
  • Hydraulic pumps
  • Shear testers
  • Strain gauges
  • Micrometers
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Viscometers
  • Null-balance acceleration instruments
  • Pulse generators
  • Sorting machines
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Frequency meters
  • Digital resistance meters
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Tensile testers
  • Industrial bench scales
  • Hardness testers
  • Penetrant flaw detectors
  • Piezoelectric acceleration instruments
  • Calorimetric leak testers
  • Linear or mixed signal equipment
  • Pin gauges
  • Digital multimeters
  • Personal computers
  • Gloss meters
  • In-circuit testers
  • Backplane testers
  • Eddy current probes
  • Fatigue testers

Alternative Job Titles