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Automation Risk Analysis

Will “Stencil Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Stencil Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Stencil Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Microsoft Office software
  • Design of experiments DOE software
  • Medical condition coding software
  • Mastercam Design
  • R
  • FileMaker Pro
  • Microsoft Access
  • Microsoft PowerPoint
  • Microsoft Excel
  • Microsoft Visio
  • Cognex Vision AI
  • Computer assisted design software
  • ABB AI Robotics
  • Nova (Amazon)
  • Data entry software
  • Data analysis software
  • Inspection marking systems
  • Tolerance analysis software
  • IBM Notes
  • Microsoft Word
  • Minitab
  • Label inspection systems
  • DeepSeek
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Database software
  • Skype
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • Apache Pig
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • SAP software
  • Selenium
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Apache Hive
  • Impact toughness testers
  • Verisurf Master3DGage
  • Depth gauges
  • Holographic interferometers
  • Piezoelectric acceleration instruments
  • Environmental chambers
  • Hydraulic lifts
  • Mass flow leak testers
  • In-circuit testers
  • Power meters
  • Sorting machines
  • Null-balance acceleration instruments
  • Bubble leak testers
  • Function generators
  • Frequency meters
  • Radiographic flaw detectors
  • Accelerometers
  • Pin gauges
  • Viscometers
  • Metallurgical microscopes
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Hipot testers
  • Eddy current flaw detectors
  • Eddy current probes
  • Fatigue testers
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Shear testers
  • Hydraulic pumps
  • Verisurf 3Dgage
  • Frequency counters
  • Resonance acceleration instruments
  • Optical gauges
  • Continuity testers
  • Multimeters
  • Color spectrometers
  • Moisture meters
  • Resistance meters
  • Plotters
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Direct current DC power testers
  • Compression testers
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Height gauges
  • Digital resistance thermometers
  • Conductivity meters
  • Shock testers
  • Measuring microscopes
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Plug gauges
  • Utrasonic flaw detectors
  • Ductility testers
  • Personal computers
  • Signal generators
  • Optical comparators
  • Logic test systems
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Tensile testers
  • Hardness testers
  • Overhead cranes
  • Force transducers
  • Digital resistance meters
  • Resistivity meters
  • Thread gauges
  • Sampling oscilloscopes
  • Forklifts
  • Industrial bench scales
  • Vibration and shaker systems
  • Coordinate measuring machines CMM
  • Ammeters
  • Backplane testers
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Linear or mixed signal equipment
  • Micrometers
  • Pi tapes
  • Beta gauges
  • Calipers
  • Gloss meters
  • Creep and stress relaxation testers
  • Laser shearography flaw detectors
  • Strain gauges

Alternative Job Titles