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Automation Risk Analysis

Will “Packaging Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Packaging Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Packaging Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Atlassian JIRA
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Selenium
  • Minitab
  • Grok (xAI)
  • Inspection marking systems
  • IBM Notes
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Data analysis software
  • Claude (Anthropic)
  • Data entry software
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Microsoft Visio
  • FileMaker Pro
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Apache Pig
  • Mastercam Design
  • Extensible markup language XML
  • Sight Machine AI
  • Microsoft Word
  • Verisurf Metrology
  • ChatGPT (OpenAI)
  • R
  • Rockwell Automation AI
  • Computer-aided inspection software
  • Microsoft Excel
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Computer assisted design software
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Tolerance analysis software
  • Llama (Meta)
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Apache Hive
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • SAP software
  • Nova (Amazon)
  • Microsoft Office software
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Skype
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Frequency meters
  • Thread gauges
  • Backplane testers
  • Holographic interferometers
  • Multimeters
  • Personal computers
  • Function generators
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Pi tapes
  • Direct current DC power testers
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Power meters
  • Height gauges
  • Impact hammers
  • Vibration and shaker systems
  • Linear or mixed signal equipment
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Beta gauges
  • Utrasonic flaw detectors
  • Plug gauges
  • Mass flow leak testers
  • Overhead cranes
  • Measuring microscopes
  • Null-balance acceleration instruments
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Pulse generators
  • Industrial bench scales
  • Shear testers
  • Micrometers
  • Ammeters
  • Optical gauges
  • Verisurf 3Dgage
  • Continuity testers
  • Creep and stress relaxation testers
  • Conductivity meters
  • Bit error rate testers BERT
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Hipot testers
  • Environmental chambers
  • Force transducers
  • Radiographic flaw detectors
  • Optical comparators
  • Calipers
  • Forklifts
  • Plotters
  • Accelerometers
  • Eddy current probes
  • Gloss meters
  • Signal generators
  • Digital resistance meters
  • Pin gauges
  • Compression testers
  • Digital resistance thermometers
  • Bubble leak testers
  • Viscometers
  • In-circuit testers
  • Resistance meters
  • Impact toughness testers
  • Verisurf CMM Master
  • Logic test systems
  • Coordinate measuring machines CMM
  • Hardness testers
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Penetrant flaw detectors
  • Shock testers
  • Strain gauges
  • Fatigue testers
  • Resonance acceleration instruments
  • Color spectrometers
  • Moisture meters
  • Calorimetric leak testers
  • Frequency counters
  • Tensile testers
  • Printed circuit board PCB testers
  • Ductility testers
  • Piezoelectric acceleration instruments
  • Sorting machines

Alternative Job Titles