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Automation Risk Analysis

Will “Packaging Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Packaging Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Packaging Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Cybermetrics GAGETrak
  • Computer assisted design software
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Sight Machine AI
  • The MathWorks MATLAB
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Llama (Meta)
  • Atlassian JIRA
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • IBM Notes
  • FileMaker Pro
  • Cognex Vision AI
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • Autodesk AutoCAD
  • DeepSeek
  • Label inspection systems
  • Microsoft Outlook
  • Data entry software
  • Coordinate measuring machine software
  • Inspection marking systems
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • Microsoft Word
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Apache Hive
  • Microsoft Access
  • ABB AI Robotics
  • Extensible markup language XML
  • Database software
  • Tolerance analysis software
  • Verisurf Metrology
  • Mastercam Design
  • Selenium
  • Qwen (Alibaba)
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Gemini (Google)
  • Apache Pig
  • R
  • SAP software
  • Skype
  • Rockwell Automation AI
  • Structured query language SQL
  • Verisurf Master3DGage
  • Shear testers
  • Resistance meters
  • Accelerometers
  • Coordinate measuring machines CMM
  • Tensile testers
  • Forklifts
  • Impact hammers
  • Mass flow leak testers
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Magnetic induction acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Penetrant flaw detectors
  • Ductility testers
  • Calipers
  • Bit error rate testers BERT
  • Plug gauges
  • Creep and stress relaxation testers
  • Sorting machines
  • Holographic interferometers
  • Calorimetric leak testers
  • Continuity testers
  • Force transducers
  • Direct current DC power testers
  • Eddy current flaw detectors
  • Beta gauges
  • Capacitive acceleration instruments
  • Depth gauges
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • In-circuit testers
  • Multimeters
  • Eddy current probes
  • Verisurf 3Dgage
  • Micrometers
  • Logic test systems
  • Vibration and shaker systems
  • Environmental chambers
  • Digital resistance meters
  • Frequency meters
  • Fatigue testers
  • Overhead cranes
  • Shock testers
  • Color spectrometers
  • Hydraulic lifts
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Conductivity meters
  • Pi tapes
  • Pin gauges
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Height gauges
  • Compression testers
  • Bubble leak testers
  • Frequency counters
  • Pulse generators
  • Digital multimeters
  • Signal generators
  • Hipot testers
  • Hardness testers
  • Laser shearography flaw detectors
  • Digital voltmeters DVM
  • Resistivity meters
  • Optical comparators
  • Verisurf CMM Master
  • Magnetic particle flaw detectors
  • Power meters
  • Gloss meters
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Optical gauges
  • Hydraulic pumps
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Printed circuit board PCB testers
  • Measuring microscopes
  • Impact toughness testers
  • Viscometers
  • Function generators
  • Plotters
  • Thread gauges
  • Ammeters
  • Backplane testers
  • Strain gauges

Alternative Job Titles