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Automation Risk Analysis

Will “Wire Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wire Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • Statistical process control SPC data collection devices
  • Minitab
  • Claude (Anthropic)
  • Microsoft Access
  • ChatGPT (OpenAI)
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Inspection marking systems
  • Data entry software
  • Medical condition coding software
  • Database software
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Structured query language SQL
  • Nova (Amazon)
  • Microsoft Word
  • Apache Pig
  • Microsoft Excel
  • Verisurf Metrology
  • Microsoft Visio
  • Rockwell Automation AI
  • FileMaker Pro
  • Tolerance analysis software
  • Microsoft Outlook
  • Design of experiments DOE software
  • Label inspection systems
  • Selenium
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Llama (Meta)
  • Data analysis software
  • DeepSeek
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Mastercam Design
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • Microsoft Office software
  • SAP software
  • Skype
  • Apache Hive
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • R
  • Coordinate measuring machine software
  • Mistral (Mistral AI)
  • IBM Lotus Notes
  • IBM Notes
  • Gemini (Google)
  • Computer assisted design software
  • ABB AI Robotics
  • Laser shearography flaw detectors
  • Forklifts
  • Micrometers
  • Plotters
  • Hydraulic lifts
  • Bubble leak testers
  • Frequency counters
  • Direct current DC power testers
  • Height gauges
  • Impact toughness testers
  • Eddy current probes
  • Null-balance acceleration instruments
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Environmental chambers
  • Holographic interferometers
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Color spectrometers
  • Moisture meters
  • Hipot testers
  • Calorimetric leak testers
  • Hardness testers
  • Thread gauges
  • Laser thickness gauges
  • Fatigue testers
  • Digital resistance thermometers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Signal generators
  • Strain gauges
  • Calipers
  • Logic test systems
  • Pi tapes
  • Metallurgical microscopes
  • Penetrant flaw detectors
  • In-circuit testers
  • Depth gauges
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Plug gauges
  • Creep and stress relaxation testers
  • Industrial bench scales
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Sampling oscilloscopes
  • Resonance acceleration instruments
  • Bit error rate testers BERT
  • Radiographic flaw detectors
  • Printed circuit board PCB testers
  • Viscometers
  • Sorting machines
  • Gloss meters
  • Linear or mixed signal equipment
  • Frequency meters
  • Power meters
  • Ductility testers
  • Eddy current flaw detectors
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Measuring microscopes
  • Pulse generators
  • Verisurf 3Dgage
  • Vibration and shaker systems
  • Shear testers
  • Pin gauges
  • Resistivity meters
  • Digital multimeters
  • Function generators
  • Tensile testers
  • Compression testers
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • Impact hammers
  • Optical gauges
  • Ammeters
  • Continuity testers
  • Force transducers
  • Beta gauges
  • Optical comparators
  • Shock testers
  • Accelerometers
  • Utrasonic flaw detectors
  • Resistance meters
  • Multimeters

Alternative Job Titles