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Automation Risk Analysis

Will “Box Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Box Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Box Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • SAP software
  • Microsoft Visio
  • R
  • Label inspection systems
  • Design of experiments DOE software
  • Microsoft Access
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • IBM Notes
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Data analysis software
  • Apache Hive
  • Inspection marking systems
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • Verisurf Metrology
  • Microsoft Excel
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Minitab
  • Structured query language SQL
  • IBM Lotus Notes
  • Selenium
  • Microsoft Outlook
  • Grok (xAI)
  • Computer-aided inspection software
  • Microsoft Word
  • FileMaker Pro
  • Llama (Meta)
  • Apache Pig
  • Qwen (Alibaba)
  • Microsoft Office software
  • Gemini (Google)
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Medical condition coding software
  • The MathWorks MATLAB
  • Mastercam Design
  • Sight Machine AI
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • DeepSeek
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Microsoft SharePoint
  • Data entry software
  • Optical comparators
  • Tensile testers
  • Resistivity meters
  • Hydraulic pumps
  • Plug gauges
  • Linear or mixed signal equipment
  • Strain gauges
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Digital resistance thermometers
  • Eddy current probes
  • Logic test systems
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Mass flow leak testers
  • Hydraulic lifts
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Beta gauges
  • Frequency counters
  • Micrometers
  • Ammeters
  • Metallurgical microscopes
  • Verisurf 3Dgage
  • Impact hammers
  • Viscometers
  • In-circuit testers
  • Radiographic flaw detectors
  • Multimeters
  • Calipers
  • Forklifts
  • Moisture meters
  • Signal generators
  • Power meters
  • Fatigue testers
  • Compression testers
  • Digital voltmeters DVM
  • Height gauges
  • Holographic interferometers
  • Vibration and shaker systems
  • Pi tapes
  • Pulse generators
  • Hipot testers
  • Bubble leak testers
  • Penetrant flaw detectors
  • Industrial bench scales
  • Overhead cranes
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Shock testers
  • Accelerometers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Backplane testers
  • Environmental chambers
  • Thread gauges
  • Laser shearography flaw detectors
  • Verisurf CMM Master
  • Function generators
  • Impact toughness testers
  • Creep and stress relaxation testers
  • Frequency meters
  • Depth gauges
  • Laser thickness gauges
  • Continuity testers
  • Null-balance acceleration instruments
  • Hardness testers
  • Color spectrometers
  • Optical gauges
  • Conductivity meters
  • Plotters
  • Personal computers
  • Gloss meters
  • Verisurf Master3DGage
  • Force transducers
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Resistance meters
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Pin gauges
  • Bit error rate testers BERT
  • Magnetic induction acceleration instruments
  • Ductility testers

Alternative Job Titles