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Automation Risk Analysis

Will “Dials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Dials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Dials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

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  • Nova (Amazon)
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  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Data analysis software
  • Microsoft Word
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Skype
  • Minitab
  • Qwen (Alibaba)
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Grok (xAI)
  • Claude (Anthropic)
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • Microsoft SharePoint
  • Data entry software
  • R
  • DeepSeek
  • Selenium
  • Structured query language SQL
  • Rockwell Automation AI
  • IBM Notes
  • Apache Hive
  • Microsoft Excel
  • FileMaker Pro
  • Atlassian JIRA
  • Computer assisted design software
  • Tolerance analysis software
  • Mistral (Mistral AI)
  • Inspection marking systems
  • Microsoft Access
  • Design of experiments DOE software
  • Database software
  • Llama (Meta)
  • Siemens Industrial AI
  • SAP software
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Mastercam Design
  • IBM Lotus Notes
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • Label inspection systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Gemini (Google)
  • Medical condition coding software
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Pin gauges
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Personal computers
  • Backplane testers
  • Calorimetric leak testers
  • Plug gauges
  • Laser shearography flaw detectors
  • Fatigue testers
  • Power meters
  • Bubble leak testers
  • Hardness testers
  • Penetrant flaw detectors
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Height gauges
  • Compression testers
  • Pi tapes
  • Magnetic particle flaw detectors
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Creep and stress relaxation testers
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Multimeters
  • Shear testers
  • Hipot testers
  • Digital resistance meters
  • Logic test systems
  • Verisurf CMM Master
  • Viscometers
  • Printed circuit board PCB testers
  • Gloss meters
  • Thread gauges
  • Resistivity meters
  • Null-balance acceleration instruments
  • Plotters
  • Measuring microscopes
  • Color spectrometers
  • Forklifts
  • Digital multimeters
  • Manufacturing defect analyzers MDA
  • Sorting machines
  • Signal generators
  • Tensile testers
  • Impact toughness testers
  • Holographic interferometers
  • Continuity testers
  • Optical gauges
  • Ammeters
  • Beta gauges
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Depth gauges
  • Bit error rate testers BERT
  • Frequency meters
  • Mass flow leak testers
  • In-circuit testers
  • Verisurf 3Dgage
  • Environmental chambers
  • Utrasonic flaw detectors
  • Calipers
  • Coordinate measuring machines CMM
  • Radiographic flaw detectors
  • Frequency counters
  • Overhead cranes
  • Strain gauges
  • Verisurf Master3DGage
  • Pulse generators
  • Resistance meters
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Micrometers
  • Digital resistance thermometers
  • Industrial bench scales
  • Conductivity meters
  • Hydraulic pumps
  • Force transducers
  • Ductility testers
  • Function generators
  • Impact hammers
  • Eddy current probes
  • Optical comparators
  • Capacitive acceleration instruments
  • Eddy current flaw detectors

Alternative Job Titles