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Automation Risk Analysis

Will “Dials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Dials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Dials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

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  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Grok (xAI)
  • The MathWorks MATLAB
  • Label inspection systems
  • FileMaker Pro
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Selenium
  • Microsoft Word
  • ABB AI Robotics
  • Structured query language SQL
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Atlassian JIRA
  • Data analysis software
  • IBM Lotus Notes
  • Gemini (Google)
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Nova (Amazon)
  • Apache Pig
  • Microsoft PowerPoint
  • Tolerance analysis software
  • Microsoft Visio
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Inspection marking systems
  • R
  • Microsoft Excel
  • DeepSeek
  • Qwen (Alibaba)
  • Mastercam Design
  • Database software
  • Microsoft SharePoint
  • Computer assisted design software
  • Microsoft Outlook
  • Eddy current probes
  • Compression testers
  • Printed circuit board PCB testers
  • Multimeters
  • Viscometers
  • Penetrant flaw detectors
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Verisurf CMM Master
  • Resonance acceleration instruments
  • Micrometers
  • Digital multimeters
  • Mass flow leak testers
  • Plotters
  • Optical comparators
  • Vibration and shaker systems
  • Backplane testers
  • Holographic interferometers
  • Utrasonic flaw detectors
  • Resistance meters
  • Depth gauges
  • Strain gauges
  • Shock testers
  • Pin gauges
  • Calorimetric leak testers
  • Hydraulic lifts
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Thread gauges
  • Magnetic particle flaw detectors
  • Hydraulic pumps
  • Direct current DC power testers
  • Digital resistance meters
  • Calipers
  • Moisture meters
  • Industrial bench scales
  • Digital voltmeters DVM
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Continuity testers
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Null-balance acceleration instruments
  • Bit error rate testers BERT
  • Signal generators
  • Beta gauges
  • Frequency meters
  • Hardness testers
  • Hipot testers
  • Sorting machines
  • Manufacturing defect analyzers MDA
  • Optical gauges
  • Laser thickness gauges
  • Verisurf Master3DGage
  • Force transducers
  • Impact toughness testers
  • Tensile testers
  • Ammeters
  • Ductility testers
  • Resistivity meters
  • Accelerometers
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Logic test systems
  • Digital resistance thermometers
  • Conductivity meters
  • Gloss meters
  • Laser shearography flaw detectors
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Environmental chambers
  • Shear testers
  • Bubble leak testers
  • In-circuit testers
  • Pi tapes
  • Creep and stress relaxation testers
  • Function generators
  • Frequency counters
  • Radiographic flaw detectors
  • Height gauges
  • Power meters
  • Fatigue testers
  • Forklifts
  • Overhead cranes

Alternative Job Titles