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Automation Risk Analysis

Will “Dials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Dials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Dials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Nova (Amazon)
  • Llama (Meta)
  • Extensible markup language XML
  • Apache Pig
  • Mastercam Design
  • IBM Notes
  • R
  • Data analysis software
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Sight Machine AI
  • Grok (xAI)
  • Structured query language SQL
  • Qwen (Alibaba)
  • Computer assisted design software
  • Atlassian JIRA
  • Microsoft SharePoint
  • Skype
  • Microsoft Visio
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • DeepSeek
  • Microsoft Outlook
  • Microsoft Access
  • Selenium
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Apache Hive
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Medical condition coding software
  • Microsoft Word
  • Microsoft Office software
  • Verisurf Metrology
  • SAP software
  • Label inspection systems
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Database software
  • ABB AI Robotics
  • Minitab
  • FileMaker Pro
  • Inspection marking systems
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • IBM Lotus Notes
  • Accelerometers
  • Sampling oscilloscopes
  • Digital multimeters
  • Bubble leak testers
  • Pi tapes
  • Printed circuit board PCB testers
  • Shear testers
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Personal computers
  • Sorting machines
  • Pin gauges
  • Creep and stress relaxation testers
  • Overhead cranes
  • Force transducers
  • Holographic interferometers
  • Continuity testers
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Frequency meters
  • Power meters
  • Resistivity meters
  • Optical comparators
  • Micrometers
  • Hardness testers
  • Calipers
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Environmental chambers
  • Plotters
  • Linear or mixed signal equipment
  • Frequency counters
  • Vibration and shaker systems
  • Optical gauges
  • Function generators
  • Digital voltmeters DVM
  • Ductility testers
  • Strain gauges
  • Tensile testers
  • Impact hammers
  • Conductivity meters
  • Hydraulic lifts
  • In-circuit testers
  • Laser thickness gauges
  • Forklifts
  • Fatigue testers
  • Eddy current probes
  • Height gauges
  • Radiographic flaw detectors
  • Backplane testers
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Hipot testers
  • Moisture meters
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Resonance acceleration instruments
  • Digital resistance meters
  • Piezoelectric acceleration instruments
  • Mass flow leak testers
  • Resistance meters
  • Multimeters
  • Signal generators
  • Gloss meters
  • Eddy current flaw detectors
  • Shock testers
  • Plug gauges
  • Digital resistance thermometers
  • Utrasonic flaw detectors
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Color spectrometers
  • Hydraulic pumps
  • Return loss calibrator RLC passive component testers
  • Pulse generators
  • Metallurgical microscopes
  • Depth gauges
  • Calorimetric leak testers
  • Impact toughness testers
  • Logic test systems
  • Industrial bench scales
  • Viscometers
  • Thread gauges
  • Ammeters
  • Compression testers

Alternative Job Titles