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Automation Risk Analysis

Will “Switch Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Switch Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Switch Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

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  • SAP software
  • Coordinate measuring machine software
  • Computer assisted design software
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Siemens Industrial AI
  • R
  • Design of experiments DOE software
  • Claude (Anthropic)
  • Sight Machine AI
  • Skype
  • Data entry software
  • Database software
  • Llama (Meta)
  • Mastercam Design
  • Cybermetrics GAGETrak
  • DeepSeek
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Microsoft Excel
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Gemini (Google)
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  • FileMaker Pro
  • Apache Hive
  • Apache Pig
  • IBM Notes
  • The MathWorks MATLAB
  • Microsoft Word
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Data analysis software
  • Holographic interferometers
  • Calipers
  • Eddy current probes
  • Micrometers
  • Magnetic induction acceleration instruments
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Verisurf Master3DGage
  • Vibration and shaker systems
  • Height gauges
  • Bit error rate testers BERT
  • Power meters
  • Plotters
  • Forklifts
  • Verisurf 3Dgage
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Thread gauges
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Eddy current flaw detectors
  • Radiographic flaw detectors
  • Backplane testers
  • In-circuit testers
  • Digital multimeters
  • Ammeters
  • Strain gauges
  • Plug gauges
  • Pulse generators
  • Hipot testers
  • Digital voltmeters DVM
  • Optical comparators
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Function generators
  • Pi tapes
  • Tensile testers
  • Pin gauges
  • Continuity testers
  • Linear or mixed signal equipment
  • Frequency counters
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Gloss meters
  • Viscometers
  • Digital resistance meters
  • Accelerometers
  • Capacitive acceleration instruments
  • Bubble leak testers
  • Calorimetric leak testers
  • Force transducers
  • Hardness testers
  • Beta gauges
  • Optical gauges
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Impact toughness testers
  • Depth gauges
  • Logic test systems
  • Environmental chambers
  • Ductility testers
  • Fatigue testers
  • Measuring microscopes
  • Resistance meters
  • Signal generators
  • Magnetic particle flaw detectors
  • Overhead cranes
  • Impact hammers
  • Color spectrometers
  • Conductivity meters
  • Moisture meters
  • Metallurgical microscopes
  • Compression testers
  • Sorting machines
  • Resistivity meters
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Personal computers
  • Utrasonic flaw detectors
  • Direct current DC power testers
  • Shock testers
  • Digital resistance thermometers
  • Shear testers
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Frequency meters
  • Creep and stress relaxation testers

Alternative Job Titles