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Automation Risk Analysis

Will “Switch Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Switch Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Switch Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Apache Hive
  • Data analysis software
  • Microsoft Excel
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Minitab
  • R
  • Autodesk AutoCAD
  • Microsoft Word
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • SAP software
  • Microsoft Access
  • Microsoft Office software
  • Llama (Meta)
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Label inspection systems
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Inspection marking systems
  • Database software
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Skype
  • Tolerance analysis software
  • IBM Notes
  • Mastercam Design
  • Data entry software
  • Nova (Amazon)
  • Microsoft SharePoint
  • Structured query language SQL
  • Grok (xAI)
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Qwen (Alibaba)
  • Selenium
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Cognex Vision AI
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • FileMaker Pro
  • Medical condition coding software
  • Apache Pig
  • Verisurf Metrology
  • DeepSeek
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Calorimetric leak testers
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Hipot testers
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Metallurgical microscopes
  • Shear testers
  • Manufacturing defect analyzers MDA
  • Industrial bench scales
  • Power meters
  • Bubble leak testers
  • Conductivity meters
  • Overhead cranes
  • Shock testers
  • Accelerometers
  • Backplane testers
  • Signal generators
  • Digital voltmeters DVM
  • Frequency meters
  • Calipers
  • Measuring microscopes
  • Holographic interferometers
  • Utrasonic flaw detectors
  • Micrometers
  • Resistance meters
  • Function generators
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Resistivity meters
  • Direct current DC power testers
  • Verisurf Master3DGage
  • Frequency counters
  • Compression testers
  • Strain gauges
  • Sampling oscilloscopes
  • Logic test systems
  • Thread gauges
  • Continuity testers
  • Digital resistance thermometers
  • Capacitive acceleration instruments
  • Forklifts
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Depth gauges
  • Pi tapes
  • Optical gauges
  • Eddy current probes
  • Plotters
  • Magnetic particle flaw detectors
  • Impact toughness testers
  • Pin gauges
  • Eddy current flaw detectors
  • Personal computers
  • Optical comparators
  • Radiographic flaw detectors
  • Plug gauges
  • Gloss meters
  • Printed circuit board PCB testers
  • Beta gauges
  • Resonance acceleration instruments
  • Ductility testers
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Multimeters
  • Digital multimeters
  • Laser thickness gauges
  • Laser shearography flaw detectors
  • Force transducers
  • Sorting machines
  • Color spectrometers
  • Viscometers
  • Bit error rate testers BERT
  • Height gauges
  • Ammeters
  • Fatigue testers
  • Impact hammers
  • Creep and stress relaxation testers
  • Hardness testers
  • Environmental chambers
  • Null-balance acceleration instruments
  • In-circuit testers
  • Tensile testers
  • Hydraulic lifts
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Return loss calibrator RLC passive component testers
  • Moisture meters

Alternative Job Titles