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Automation Risk Analysis

Will “Switch Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Switch Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Switch Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Verisurf Metrology
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Data entry software
  • Nova (Amazon)
  • Microsoft Word
  • Microsoft Office software
  • Qwen (Alibaba)
  • Llama (Meta)
  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Microsoft Excel
  • R
  • Kimi (Moonshot AI)
  • Apache Pig
  • Rockwell Automation AI
  • Minitab
  • Mastercam Design
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Label inspection systems
  • ABB AI Robotics
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Sight Machine AI
  • Medical condition coding software
  • Microsoft PowerPoint
  • Coordinate measuring machine software
  • Structured query language SQL
  • Skype
  • Data analysis software
  • DeepSeek
  • Tolerance analysis software
  • Inspection marking systems
  • FileMaker Pro
  • IBM Lotus Notes
  • Cognex Vision AI
  • Gemini (Google)
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Apache Hive
  • Dassault Systemes CATIA
  • Microsoft Visio
  • SAP software
  • Microsoft Access
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Computer assisted design software
  • Selenium
  • ChatGPT (OpenAI)
  • Digital resistance thermometers
  • Beta gauges
  • Holographic interferometers
  • Resistance meters
  • Thread gauges
  • In-circuit testers
  • Digital voltmeters DVM
  • Shock testers
  • Eddy current probes
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Tensile testers
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Compression testers
  • Accelerometers
  • Hydraulic lifts
  • Impact hammers
  • Hydraulic pumps
  • Continuity testers
  • Frequency counters
  • Signal generators
  • Digital resistance meters
  • Function generators
  • Impact toughness testers
  • Magnetic induction acceleration instruments
  • Pi tapes
  • Utrasonic flaw detectors
  • Force transducers
  • Radiographic flaw detectors
  • Forklifts
  • Overhead cranes
  • Coordinate measuring machines CMM
  • Power meters
  • Bubble leak testers
  • Pin gauges
  • Optical gauges
  • Verisurf Master3DGage
  • Color spectrometers
  • Fatigue testers
  • Calipers
  • Micrometers
  • Capacitive acceleration instruments
  • Viscometers
  • Logic test systems
  • Ammeters
  • Linear or mixed signal equipment
  • Sorting machines
  • Hardness testers
  • Optical comparators
  • Hipot testers
  • Laser shearography flaw detectors
  • Strain gauges
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Gloss meters
  • Digital multimeters
  • Sampling oscilloscopes
  • Height gauges
  • Laser thickness gauges
  • Calorimetric leak testers
  • Frequency meters
  • Eddy current flaw detectors
  • Pulse generators
  • Conductivity meters
  • Measuring microscopes
  • Ductility testers
  • Shear testers
  • Industrial bench scales
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Moisture meters
  • Personal computers
  • Magnetic particle flaw detectors
  • Multimeters
  • Plotters
  • Null-balance acceleration instruments
  • Environmental chambers
  • Backplane testers

Alternative Job Titles