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Automation Risk Analysis

Will “Ware Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ware Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ware Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Visio
  • Microsoft Excel
  • Inspection marking systems
  • Coordinate measuring machine software
  • Apache Pig
  • Atlassian JIRA
  • Apache Hive
  • Qwen (Alibaba)
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • R
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Nova (Amazon)
  • Extensible markup language XML
  • Microsoft Outlook
  • IBM Notes
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Llama (Meta)
  • Mastercam Design
  • Structured query language SQL
  • Cognex Vision AI
  • Microsoft SharePoint
  • Microsoft Access
  • Data entry software
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • Minitab
  • Claude (Anthropic)
  • Selenium
  • Data analysis software
  • Computer assisted design software
  • Microsoft PowerPoint
  • Sight Machine AI
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Skype
  • Rockwell Automation AI
  • SAP software
  • Computer-aided inspection software
  • Grok (xAI)
  • Autodesk AutoCAD
  • Label inspection systems
  • Linear or mixed signal equipment
  • Strain gauges
  • Eddy current flaw detectors
  • Measuring microscopes
  • Plug gauges
  • Resonance acceleration instruments
  • Sorting machines
  • Viscometers
  • Sampling oscilloscopes
  • Continuity testers
  • Holographic interferometers
  • Forklifts
  • Signal generators
  • Compression testers
  • Optical gauges
  • Bit error rate testers BERT
  • Digital resistance meters
  • Laser thickness gauges
  • Pi tapes
  • Thread gauges
  • In-circuit testers
  • Accelerometers
  • Pulse generators
  • Vibration and shaker systems
  • Plotters
  • Printed circuit board PCB testers
  • Hardness testers
  • Radiographic flaw detectors
  • Conductivity meters
  • Digital voltmeters DVM
  • Personal computers
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Magnetic induction acceleration instruments
  • Verisurf Master3DGage
  • Force transducers
  • Piezoelectric acceleration instruments
  • Logic test systems
  • Resistance meters
  • Gloss meters
  • Color spectrometers
  • Direct current DC power testers
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Coordinate measuring machines CMM
  • Shock testers
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Frequency counters
  • Beta gauges
  • Shear testers
  • Mass flow leak testers
  • Hipot testers
  • Height gauges
  • Environmental chambers
  • Ammeters
  • Impact hammers
  • Fatigue testers
  • Function generators
  • Frequency meters
  • Eddy current probes
  • Micrometers
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Power meters
  • Impact toughness testers
  • Calorimetric leak testers
  • Tensile testers
  • Verisurf 3Dgage
  • Optical comparators
  • Depth gauges
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Hydraulic lifts
  • Calipers
  • Multimeters
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Overhead cranes
  • Manufacturing defect analyzers MDA
  • Resistivity meters
  • Moisture meters
  • Ductility testers
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Pin gauges
  • Backplane testers

Alternative Job Titles