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Automation Risk Analysis

Will “Ware Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ware Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ware Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Data entry software
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Llama (Meta)
  • Apache Hive
  • Cognex Vision AI
  • FileMaker Pro
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Computer assisted design software
  • Nova (Amazon)
  • Microsoft Word
  • SAP software
  • Database software
  • Coordinate measuring machine software
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Autodesk AutoCAD
  • Selenium
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Tolerance analysis software
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Visio
  • DeepSeek
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Minitab
  • Grok (xAI)
  • IBM Notes
  • Microsoft Office software
  • Siemens Industrial AI
  • Structured query language SQL
  • Microsoft Excel
  • Design of experiments DOE software
  • Gemini (Google)
  • Apache Pig
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Inspection marking systems
  • Label inspection systems
  • Mastercam Design
  • Data analysis software
  • Skype
  • Printed circuit board PCB testers
  • Mass flow leak testers
  • Beta gauges
  • Personal computers
  • Sorting machines
  • Digital voltmeters DVM
  • Sampling oscilloscopes
  • Eddy current flaw detectors
  • Magnetic induction acceleration instruments
  • Pi tapes
  • Plotters
  • Radiographic flaw detectors
  • Strain gauges
  • In-circuit testers
  • Hydraulic pumps
  • Laser thickness gauges
  • Metallurgical microscopes
  • Holographic interferometers
  • Bit error rate testers BERT
  • Color spectrometers
  • Function generators
  • Ductility testers
  • Calorimetric leak testers
  • Impact hammers
  • Gloss meters
  • Optical gauges
  • Vibration and shaker systems
  • Calipers
  • Pin gauges
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Force transducers
  • Penetrant flaw detectors
  • Micrometers
  • Optical comparators
  • Accelerometers
  • Industrial bench scales
  • Resistance meters
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Magnetic particle flaw detectors
  • Backplane testers
  • Compression testers
  • Height gauges
  • Moisture meters
  • Frequency counters
  • Power meters
  • Laser shearography flaw detectors
  • Forklifts
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • Depth gauges
  • Ammeters
  • Digital multimeters
  • Viscometers
  • Shear testers
  • Resonance acceleration instruments
  • Linear or mixed signal equipment
  • Thread gauges
  • Fatigue testers
  • Frequency meters
  • Resistivity meters
  • Verisurf CMM Master
  • Plug gauges
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Environmental chambers
  • Logic test systems
  • Eddy current probes
  • Conductivity meters
  • Pulse generators
  • Hardness testers
  • Measuring microscopes
  • Digital resistance meters
  • Hipot testers
  • Hydraulic lifts
  • Multimeters
  • Shock testers
  • Overhead cranes
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Signal generators
  • Continuity testers
  • Coordinate measuring machines CMM
  • Bubble leak testers
  • Tensile testers
  • Creep and stress relaxation testers

Alternative Job Titles