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Automation Risk Analysis

Will “Ware Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ware Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ware Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Selenium
  • Database software
  • ABB AI Robotics
  • Sight Machine AI
  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Verisurf Metrology
  • Grok (xAI)
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • IBM Lotus Notes
  • Rockwell Automation AI
  • SAP software
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Apache Pig
  • Extensible markup language XML
  • Mastercam Design
  • Label inspection systems
  • Data entry software
  • Microsoft Word
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • Minitab
  • Coordinate measuring machine software
  • Computer assisted design software
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Qwen (Alibaba)
  • R
  • Microsoft Outlook
  • Medical condition coding software
  • Microsoft PowerPoint
  • Skype
  • Microsoft Visio
  • Llama (Meta)
  • Microsoft SharePoint
  • Microsoft Access
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • DeepSeek
  • IBM Notes
  • Gemini (Google)
  • Data analysis software
  • Capacitive acceleration instruments
  • Micrometers
  • Laser thickness gauges
  • Metallurgical microscopes
  • Plug gauges
  • Industrial bench scales
  • Overhead cranes
  • Digital resistance meters
  • Impact hammers
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Shock testers
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Verisurf 3Dgage
  • Ammeters
  • Moisture meters
  • Strain gauges
  • Optical gauges
  • Viscometers
  • Conductivity meters
  • Power meters
  • Fatigue testers
  • Thread gauges
  • Environmental chambers
  • Forklifts
  • Verisurf Master3DGage
  • Bubble leak testers
  • Logic test systems
  • Pin gauges
  • Continuity testers
  • Hardness testers
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Creep and stress relaxation testers
  • Vibration and shaker systems
  • Frequency counters
  • Frequency meters
  • Color spectrometers
  • Piezoelectric acceleration instruments
  • Gloss meters
  • Utrasonic flaw detectors
  • Eddy current probes
  • Holographic interferometers
  • Pi tapes
  • Null-balance acceleration instruments
  • Force transducers
  • Calorimetric leak testers
  • In-circuit testers
  • Sampling oscilloscopes
  • Signal generators
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Hipot testers
  • Optical comparators
  • Impact toughness testers
  • Tensile testers
  • Measuring microscopes
  • Hydraulic pumps
  • Resistance meters
  • Accelerometers
  • Laser shearography flaw detectors
  • Verisurf CMM Master
  • Compression testers
  • Digital multimeters
  • Radiographic flaw detectors
  • Pulse generators
  • Multimeters
  • Plotters
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Function generators
  • Digital voltmeters DVM
  • Depth gauges
  • Ductility testers
  • Height gauges
  • Mass flow leak testers
  • Backplane testers
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Calipers
  • Shear testers
  • Direct current DC power testers
  • Personal computers
  • Digital resistance thermometers
  • Bit error rate testers BERT
  • Linear or mixed signal equipment

Alternative Job Titles