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Automation Risk Analysis

Will “Ware Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ware Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ware Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

  • Rockwell Automation AI
  • Skype
  • Dassault Systemes CATIA
  • Minitab
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • ABB AI Robotics
  • Extensible markup language XML
  • Mastercam Design
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • DeepSeek
  • FileMaker Pro
  • Selenium
  • Kimi (Moonshot AI)
  • Label inspection systems
  • IBM Lotus Notes
  • Structured query language SQL
  • Data analysis software
  • Sight Machine AI
  • Coordinate measuring machine software
  • Grok (xAI)
  • Apache Hive
  • ChatGPT (OpenAI)
  • R
  • The MathWorks MATLAB
  • Nova (Amazon)
  • Atlassian JIRA
  • Database software
  • Verisurf Metrology
  • Data entry software
  • Qwen (Alibaba)
  • Microsoft Outlook
  • IBM Notes
  • Gemini (Google)
  • Apache Pig
  • Tolerance analysis software
  • Computer-aided inspection software
  • Microsoft Visio
  • Computer assisted design software
  • Microsoft SharePoint
  • Llama (Meta)
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Cognex Vision AI
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Claude (Anthropic)
  • Magnetic induction acceleration instruments
  • Compression testers
  • Calipers
  • Function generators
  • Digital resistance thermometers
  • Laser shearography flaw detectors
  • Hipot testers
  • Laser thickness gauges
  • Creep and stress relaxation testers
  • Capacitive acceleration instruments
  • Conductivity meters
  • Multimeters
  • Hydraulic pumps
  • Micrometers
  • Backplane testers
  • Eddy current probes
  • Frequency counters
  • Printed circuit board PCB testers
  • Impact hammers
  • Verisurf 3Dgage
  • Tensile testers
  • Vibration and shaker systems
  • Optical comparators
  • Digital multimeters
  • Resonance acceleration instruments
  • Environmental chambers
  • Signal generators
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Logic test systems
  • Eddy current flaw detectors
  • Resistance meters
  • Coordinate measuring machines CMM
  • Resistivity meters
  • Accelerometers
  • Personal computers
  • Power meters
  • Null-balance acceleration instruments
  • Plotters
  • Viscometers
  • Height gauges
  • Sampling oscilloscopes
  • Moisture meters
  • Force transducers
  • Sorting machines
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Optical gauges
  • Hardness testers
  • Shock testers
  • Fatigue testers
  • Radiographic flaw detectors
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Pulse generators
  • Calorimetric leak testers
  • Holographic interferometers
  • Pin gauges
  • Gloss meters
  • Beta gauges
  • Ductility testers
  • Plug gauges
  • Overhead cranes
  • In-circuit testers
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Linear or mixed signal equipment
  • Continuity testers
  • Penetrant flaw detectors
  • Pi tapes
  • Strain gauges
  • Ammeters
  • Measuring microscopes
  • Thread gauges
  • Magnetic particle flaw detectors
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Depth gauges
  • Metallurgical microscopes
  • Impact toughness testers
  • Color spectrometers
  • Digital resistance meters
  • Bubble leak testers
  • Forklifts

Alternative Job Titles