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Automation Risk Analysis

Will “Calibration Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Calibration Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Calibration Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

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  • Database software
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
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  • Autodesk AutoCAD
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  • ChatGPT (OpenAI)
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  • Dassault Systemes SolidWorks
  • IBM Notes
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  • Kimi (Moonshot AI)
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  • Microsoft Excel
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  • FileMaker Pro
  • Data entry software
  • DeepSeek
  • Extensible markup language XML
  • Computer assisted design software
  • Microsoft Visio
  • Verisurf Metrology
  • Tolerance analysis software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tensile testers
  • Resonance acceleration instruments
  • Linear or mixed signal equipment
  • Resistance meters
  • Accelerometers
  • Continuity testers
  • Laser thickness gauges
  • Ductility testers
  • Strain gauges
  • Pin gauges
  • Metallurgical microscopes
  • Depth gauges
  • Force transducers
  • Optical gauges
  • Fatigue testers
  • Impact hammers
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Shock testers
  • Plug gauges
  • Beta gauges
  • Hydraulic lifts
  • Thread gauges
  • Digital voltmeters DVM
  • Function generators
  • Overhead cranes
  • Calipers
  • Mass flow leak testers
  • Hydraulic pumps
  • Viscometers
  • Penetrant flaw detectors
  • Measuring microscopes
  • Optical comparators
  • Compression testers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Impact toughness testers
  • Radiographic flaw detectors
  • Moisture meters
  • Sampling oscilloscopes
  • Eddy current probes
  • Sorting machines
  • Digital multimeters
  • Digital resistance thermometers
  • Bubble leak testers
  • Signal generators
  • Bit error rate testers BERT
  • Hardness testers
  • Gloss meters
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Conductivity meters
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Pi tapes
  • Eddy current flaw detectors
  • Personal computers
  • Resistivity meters
  • Height gauges
  • Magnetic particle flaw detectors
  • Shear testers
  • Micrometers
  • Holographic interferometers
  • Ammeters
  • Frequency counters
  • Forklifts
  • Hipot testers
  • Vibration and shaker systems
  • Logic test systems
  • Pulse generators
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Creep and stress relaxation testers
  • Verisurf CMM Master
  • Plotters
  • Frequency meters
  • Environmental chambers
  • In-circuit testers
  • Industrial bench scales
  • Multimeters
  • Manufacturing defect analyzers MDA
  • Backplane testers
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Power meters
  • Null-balance acceleration instruments

Alternative Job Titles