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Automation Risk Analysis

Will “Calibration Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Calibration Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Calibration Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

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  • Tolerance analysis software
  • Microsoft Excel
  • SAP software
  • Data analysis software
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Microsoft Word
  • ABB AI Robotics
  • DeepSeek
  • Microsoft Visio
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Database software
  • IBM Lotus Notes
  • FileMaker Pro
  • Nova (Amazon)
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Siemens Industrial AI
  • Extensible markup language XML
  • Gemini (Google)
  • Microsoft SharePoint
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • Selenium
  • Sight Machine AI
  • Minitab
  • Verisurf Metrology
  • Llama (Meta)
  • Design of experiments DOE software
  • Microsoft Office software
  • Inspection marking systems
  • Mastercam Design
  • R
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Microsoft Outlook
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • IBM Notes
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Label inspection systems
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Tensile testers
  • Environmental chambers
  • Digital resistance thermometers
  • Verisurf Master3DGage
  • Conductivity meters
  • Holographic interferometers
  • Frequency counters
  • Ammeters
  • Digital multimeters
  • Eddy current probes
  • Height gauges
  • Compression testers
  • Shear testers
  • Calorimetric leak testers
  • Hydraulic pumps
  • Metallurgical microscopes
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Resistance meters
  • Plug gauges
  • Logic test systems
  • Impact hammers
  • Thread gauges
  • Bit error rate testers BERT
  • Manufacturing defect analyzers MDA
  • Industrial bench scales
  • Plotters
  • Continuity testers
  • Verisurf 3Dgage
  • Personal computers
  • Laser shearography flaw detectors
  • Calipers
  • Magnetic induction acceleration instruments
  • Signal generators
  • Penetrant flaw detectors
  • Bubble leak testers
  • Pulse generators
  • Utrasonic flaw detectors
  • Pi tapes
  • Micrometers
  • Gloss meters
  • In-circuit testers
  • Viscometers
  • Power meters
  • Verisurf CMM Master
  • Pin gauges
  • Radiographic flaw detectors
  • Impact toughness testers
  • Function generators
  • Overhead cranes
  • Beta gauges
  • Color spectrometers
  • Resistivity meters
  • Frequency meters
  • Optical gauges
  • Null-balance acceleration instruments
  • Backplane testers
  • Shock testers
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Linear or mixed signal equipment
  • Multimeters
  • Hipot testers
  • Sampling oscilloscopes
  • Coordinate measuring machines CMM
  • Accelerometers
  • Capacitive acceleration instruments
  • Force transducers
  • Sorting machines
  • Hardness testers
  • Mass flow leak testers
  • Vibration and shaker systems
  • Optical comparators
  • Laser thickness gauges
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Depth gauges
  • Moisture meters
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Eddy current flaw detectors
  • Digital resistance meters
  • Forklifts
  • Digital voltmeters DVM

Alternative Job Titles