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Automation Risk Analysis

Will “Barrel Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Barrel Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Barrel Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

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  • Microsoft PowerPoint
  • Apache Hive
  • Microsoft SharePoint
  • DeepSeek
  • Design of experiments DOE software
  • Computer assisted design software
  • Computer-aided inspection software
  • Medical condition coding software
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • Verisurf Metrology
  • Gemini (Google)
  • Autodesk AutoCAD
  • Apache Pig
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • IBM Notes
  • Rockwell Automation AI
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Data entry software
  • The MathWorks MATLAB
  • Microsoft Visio
  • IBM Lotus Notes
  • Label inspection systems
  • Microsoft Word
  • Skype
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Database software
  • Mistral (Mistral AI)
  • Data analysis software
  • Grok (xAI)
  • Mastercam Design
  • Cognex Vision AI
  • Microsoft Office software
  • Selenium
  • Nova (Amazon)
  • Sight Machine AI
  • R
  • Microsoft Excel
  • Claude (Anthropic)
  • Minitab
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Piezoelectric acceleration instruments
  • Calipers
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Tensile testers
  • Sampling oscilloscopes
  • Hydraulic pumps
  • Multimeters
  • Function generators
  • Ductility testers
  • Plug gauges
  • Eddy current probes
  • Backplane testers
  • Force transducers
  • Bit error rate testers BERT
  • Moisture meters
  • Capacitive acceleration instruments
  • Resistivity meters
  • Overhead cranes
  • Utrasonic flaw detectors
  • Shear testers
  • Metallurgical microscopes
  • Hardness testers
  • Depth gauges
  • Radiographic flaw detectors
  • Creep and stress relaxation testers
  • Pulse generators
  • Hydraulic lifts
  • Calorimetric leak testers
  • Beta gauges
  • Sorting machines
  • Verisurf CMM Master
  • Bubble leak testers
  • Accelerometers
  • Shock testers
  • Signal generators
  • Forklifts
  • Pin gauges
  • Frequency counters
  • Height gauges
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Frequency meters
  • Printed circuit board PCB testers
  • Viscometers
  • Hipot testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Optical gauges
  • Conductivity meters
  • Impact hammers
  • Compression testers
  • Measuring microscopes
  • Laser thickness gauges
  • In-circuit testers
  • Eddy current flaw detectors
  • Digital voltmeters DVM
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Resistance meters
  • Digital multimeters
  • Thread gauges
  • Optical comparators
  • Verisurf 3Dgage
  • Strain gauges
  • Holographic interferometers
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Digital resistance thermometers
  • Direct current DC power testers
  • Verisurf Master3DGage
  • Continuity testers
  • Personal computers
  • Ammeters
  • Penetrant flaw detectors
  • Mass flow leak testers
  • Plotters
  • Digital resistance meters
  • Pi tapes
  • Fatigue testers
  • Gloss meters
  • Micrometers
  • Resonance acceleration instruments
  • Power meters

Alternative Job Titles