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Automation Risk Analysis

Will “Cylinder Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cylinder Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cylinder Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Minitab
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • IBM Notes
  • SAP software
  • Nova (Amazon)
  • IBM Lotus Notes
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Label inspection systems
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Apache Hive
  • FileMaker Pro
  • Sight Machine AI
  • Coordinate measuring machine software
  • Microsoft Excel
  • Tolerance analysis software
  • Data analysis software
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Cognex Vision AI
  • Mastercam Design
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Statistical process control SPC data collection devices
  • Skype
  • Microsoft Outlook
  • Medical condition coding software
  • Llama (Meta)
  • Siemens Industrial AI
  • Microsoft Word
  • Autodesk AutoCAD
  • Data entry software
  • R
  • Database software
  • ABB AI Robotics
  • Gemini (Google)
  • Computer-aided inspection software
  • Apache Pig
  • DeepSeek
  • Rockwell Automation AI
  • Atlassian JIRA
  • Microsoft Office software
  • Extensible markup language XML
  • Microsoft Visio
  • Inspection marking systems
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Structured query language SQL
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Strain gauges
  • Thread gauges
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Hydraulic lifts
  • Frequency meters
  • Digital multimeters
  • Force transducers
  • Direct current DC power testers
  • In-circuit testers
  • Hipot testers
  • Color spectrometers
  • Digital resistance meters
  • Environmental chambers
  • Eddy current flaw detectors
  • Conductivity meters
  • Logic test systems
  • Resonance acceleration instruments
  • Backplane testers
  • Sorting machines
  • Calipers
  • Pi tapes
  • Plotters
  • Ammeters
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Tensile testers
  • Vibration and shaker systems
  • Bit error rate testers BERT
  • Micrometers
  • Shear testers
  • Resistivity meters
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Null-balance acceleration instruments
  • Optical gauges
  • Power meters
  • Shock testers
  • Eddy current probes
  • Forklifts
  • Holographic interferometers
  • Accelerometers
  • Ductility testers
  • Measuring microscopes
  • Multimeters
  • Compression testers
  • Plug gauges
  • Gloss meters
  • Pin gauges
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Personal computers
  • Creep and stress relaxation testers
  • Fatigue testers
  • Capacitive acceleration instruments
  • Moisture meters
  • Overhead cranes
  • Verisurf Master3DGage
  • Hardness testers
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Mass flow leak testers
  • Laser thickness gauges
  • Height gauges
  • Bubble leak testers
  • Viscometers
  • Penetrant flaw detectors
  • Function generators
  • Beta gauges
  • Utrasonic flaw detectors
  • Continuity testers
  • Optical comparators
  • Hydraulic pumps
  • Industrial bench scales
  • Signal generators
  • Impact hammers
  • Calorimetric leak testers
  • Laser shearography flaw detectors
  • Frequency counters
  • Pulse generators
  • Depth gauges

Alternative Job Titles