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Automation Risk Analysis

Will “Cylinder Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cylinder Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cylinder Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • IBM Notes
  • Inspection marking systems
  • SAP software
  • Tolerance analysis software
  • Label inspection systems
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Apache Hive
  • ABB AI Robotics
  • Microsoft Excel
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Skype
  • Microsoft Word
  • Llama (Meta)
  • Extensible markup language XML
  • Data analysis software
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • R
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Medical condition coding software
  • Sight Machine AI
  • Selenium
  • Qwen (Alibaba)
  • DeepSeek
  • Design of experiments DOE software
  • Apache Pig
  • Computer-aided inspection software
  • Atlassian JIRA
  • Minitab
  • Data entry software
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Computer assisted design software
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Structured query language SQL
  • Microsoft Visio
  • Database software
  • Mastercam Design
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Microsoft Outlook
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Thread gauges
  • Hydraulic pumps
  • Conductivity meters
  • Hardness testers
  • Force transducers
  • Verisurf Master3DGage
  • Pi tapes
  • Eddy current probes
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Micrometers
  • Calipers
  • Sampling oscilloscopes
  • Optical gauges
  • Pin gauges
  • Holographic interferometers
  • Tensile testers
  • Impact hammers
  • Verisurf CMM Master
  • Shear testers
  • Overhead cranes
  • Digital resistance meters
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Frequency meters
  • Backplane testers
  • Resonance acceleration instruments
  • Direct current DC power testers
  • Mass flow leak testers
  • Measuring microscopes
  • Personal computers
  • Depth gauges
  • Coordinate measuring machines CMM
  • Pulse generators
  • Magnetic particle flaw detectors
  • Magnetic induction acceleration instruments
  • Gloss meters
  • Utrasonic flaw detectors
  • Logic test systems
  • In-circuit testers
  • Environmental chambers
  • Accelerometers
  • Function generators
  • Shock testers
  • Signal generators
  • Resistance meters
  • Hipot testers
  • Multimeters
  • Industrial bench scales
  • Frequency counters
  • Compression testers
  • Digital multimeters
  • Ductility testers
  • Continuity testers
  • Penetrant flaw detectors
  • Viscometers
  • Strain gauges
  • Power meters
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Digital resistance thermometers
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Fatigue testers
  • Hydraulic lifts
  • Height gauges
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Ammeters
  • Sorting machines
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Plug gauges
  • Bit error rate testers BERT
  • Moisture meters
  • Beta gauges
  • Laser thickness gauges
  • Impact toughness testers
  • Metallurgical microscopes
  • Optical comparators
  • Verisurf 3Dgage
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Resistivity meters
  • Vibration and shaker systems

Alternative Job Titles