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Automation Risk Analysis

Will “Cold Working Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cold Working Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cold Working Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Apache Pig
  • Computer assisted design software
  • IBM Lotus Notes
  • Data entry software
  • Mastercam Design
  • Microsoft Word
  • Minitab
  • Grok (xAI)
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Microsoft Visio
  • Design of experiments DOE software
  • Medical condition coding software
  • Sight Machine AI
  • Cognex Vision AI
  • FileMaker Pro
  • Gemini (Google)
  • ABB AI Robotics
  • Selenium
  • Llama (Meta)
  • DeepSeek
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Apache Hive
  • SAP software
  • Microsoft Access
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Atlassian JIRA
  • Data analysis software
  • Microsoft Outlook
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • IBM Notes
  • R
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • Verisurf Metrology
  • Extensible markup language XML
  • Database software
  • Mistral (Mistral AI)
  • Label inspection systems
  • Microsoft PowerPoint
  • Accelerometers
  • Ductility testers
  • Coordinate measuring machines CMM
  • Hardness testers
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Shock testers
  • Digital resistance thermometers
  • Overhead cranes
  • Pi tapes
  • Power meters
  • Verisurf Master3DGage
  • Shear testers
  • Linear or mixed signal equipment
  • Beta gauges
  • Radiographic flaw detectors
  • Impact hammers
  • Depth gauges
  • Function generators
  • Impact toughness testers
  • Gloss meters
  • Creep and stress relaxation testers
  • Personal computers
  • Plug gauges
  • Backplane testers
  • Optical comparators
  • Sorting machines
  • In-circuit testers
  • Hydraulic lifts
  • Measuring microscopes
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Capacitive acceleration instruments
  • Continuity testers
  • Tensile testers
  • Mass flow leak testers
  • Digital multimeters
  • Resistance meters
  • Ammeters
  • Plotters
  • Fatigue testers
  • Hydraulic pumps
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Forklifts
  • Calorimetric leak testers
  • Thread gauges
  • Frequency counters
  • Color spectrometers
  • Bubble leak testers
  • Pin gauges
  • Eddy current flaw detectors
  • Micrometers
  • Null-balance acceleration instruments
  • Eddy current probes
  • Bit error rate testers BERT
  • Multimeters
  • Force transducers
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Resistivity meters
  • Direct current DC power testers
  • Holographic interferometers
  • Moisture meters
  • Conductivity meters
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Viscometers
  • Signal generators
  • Industrial bench scales
  • Printed circuit board PCB testers
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Logic test systems
  • Manufacturing defect analyzers MDA
  • Pulse generators
  • Laser thickness gauges
  • Digital resistance meters
  • Verisurf 3Dgage
  • Frequency meters
  • Height gauges
  • Calipers
  • Utrasonic flaw detectors
  • Compression testers
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Hipot testers

Alternative Job Titles