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Automation Risk Analysis

Will “Mat Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mat Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mat Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • Data entry software
  • Mastercam Design
  • Apache Hive
  • Rockwell Automation AI
  • Label inspection systems
  • Tolerance analysis software
  • Nova (Amazon)
  • Computer assisted design software
  • R
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • DeepSeek
  • Extensible markup language XML
  • Microsoft Office software
  • Medical condition coding software
  • Sight Machine AI
  • Microsoft Excel
  • Minitab
  • Llama (Meta)
  • Apache Pig
  • IBM Notes
  • Atlassian JIRA
  • SAP software
  • Claude (Anthropic)
  • Microsoft Word
  • Microsoft SharePoint
  • Computer-aided inspection software
  • ABB AI Robotics
  • Selenium
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • Grok (xAI)
  • Verisurf Metrology
  • IBM Lotus Notes
  • Cognex Vision AI
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Data analysis software
  • FileMaker Pro
  • Autodesk AutoCAD
  • Database software
  • Gemini (Google)
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • Microsoft Access
  • Skype
  • Gloss meters
  • Frequency counters
  • Micrometers
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Moisture meters
  • Tensile testers
  • Eddy current flaw detectors
  • Coordinate measuring machines CMM
  • Mass flow leak testers
  • Color spectrometers
  • Bubble leak testers
  • Compression testers
  • Calipers
  • Resonance acceleration instruments
  • Accelerometers
  • Multimeters
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Force transducers
  • Verisurf 3Dgage
  • Optical gauges
  • Thread gauges
  • Shear testers
  • Verisurf CMM Master
  • Function generators
  • Magnetic particle flaw detectors
  • Bit error rate testers BERT
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Overhead cranes
  • Calorimetric leak testers
  • Hardness testers
  • Pin gauges
  • Resistance meters
  • Fatigue testers
  • Eddy current probes
  • Laser thickness gauges
  • Piezoelectric acceleration instruments
  • Plug gauges
  • Sorting machines
  • Height gauges
  • Plotters
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Digital voltmeters DVM
  • Radiographic flaw detectors
  • Printed circuit board PCB testers
  • Beta gauges
  • Backplane testers
  • In-circuit testers
  • Optical comparators
  • Metallurgical microscopes
  • Holographic interferometers
  • Forklifts
  • Impact hammers
  • Power meters
  • Industrial bench scales
  • Logic test systems
  • Viscometers
  • Pulse generators
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Conductivity meters
  • Signal generators
  • Hydraulic lifts
  • Environmental chambers
  • Resistivity meters
  • Utrasonic flaw detectors
  • Continuity testers
  • Verisurf Master3DGage
  • Digital multimeters
  • Frequency meters
  • Measuring microscopes
  • Shock testers
  • Digital resistance meters
  • Ammeters
  • Depth gauges
  • Personal computers
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Null-balance acceleration instruments
  • Strain gauges
  • Ductility testers

Alternative Job Titles