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Automation Risk Analysis

Will “Weld Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weld Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weld Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Microsoft Excel
  • Structured query language SQL
  • IBM Notes
  • Kimi (Moonshot AI)
  • R
  • Design of experiments DOE software
  • FileMaker Pro
  • Apache Hive
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Apache Pig
  • Selenium
  • The MathWorks MATLAB
  • Cognex Vision AI
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Microsoft Office software
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Sight Machine AI
  • Microsoft Access
  • Microsoft Word
  • Grok (xAI)
  • Microsoft SharePoint
  • Data entry software
  • DeepSeek
  • Tolerance analysis software
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Nova (Amazon)
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Database software
  • Skype
  • Mistral (Mistral AI)
  • Minitab
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • SAP software
  • Verisurf Metrology
  • Computer assisted design software
  • Mastercam Design
  • Extensible markup language XML
  • Microsoft Visio
  • Claude (Anthropic)
  • Computer-aided inspection software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Inspection marking systems
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Radiographic flaw detectors
  • Bubble leak testers
  • Metallurgical microscopes
  • Ammeters
  • Hipot testers
  • Impact toughness testers
  • Logic test systems
  • Hardness testers
  • Bit error rate testers BERT
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Function generators
  • Calorimetric leak testers
  • Coordinate measuring machines CMM
  • Measuring microscopes
  • Frequency counters
  • Power meters
  • Mass flow leak testers
  • Calipers
  • Continuity testers
  • Impact hammers
  • Personal computers
  • Gloss meters
  • Viscometers
  • Pi tapes
  • Verisurf Master3DGage
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Optical comparators
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Verisurf 3Dgage
  • Moisture meters
  • Fatigue testers
  • Resistance meters
  • Shear testers
  • Industrial bench scales
  • Digital resistance meters
  • Piezoelectric acceleration instruments
  • Depth gauges
  • Tensile testers
  • Creep and stress relaxation testers
  • Shock testers
  • Laser shearography flaw detectors
  • Hydraulic pumps
  • In-circuit testers
  • Printed circuit board PCB testers
  • Environmental chambers
  • Thread gauges
  • Micrometers
  • Force transducers
  • Digital multimeters
  • Plug gauges
  • Ductility testers
  • Pulse generators
  • Utrasonic flaw detectors
  • Sorting machines
  • Plotters
  • Conductivity meters
  • Height gauges
  • Laser thickness gauges
  • Optical gauges
  • Hydraulic lifts
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Accelerometers
  • Frequency meters
  • Penetrant flaw detectors
  • Capacitive acceleration instruments
  • Signal generators
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Digital voltmeters DVM
  • Color spectrometers
  • Compression testers
  • Forklifts
  • Resistivity meters
  • Null-balance acceleration instruments
  • Backplane testers
  • Pin gauges
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Multimeters
  • Verisurf CMM Master
  • Eddy current probes
  • Resonance acceleration instruments
  • Overhead cranes

Alternative Job Titles