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Automation Risk Analysis

Will “Weld Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weld Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weld Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Mastercam Design
  • Data analysis software
  • IBM Lotus Notes
  • Medical condition coding software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • Grok (xAI)
  • Minitab
  • Verisurf Metrology
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Apache Pig
  • SAP software
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Label inspection systems
  • Tolerance analysis software
  • Extensible markup language XML
  • Structured query language SQL
  • Data entry software
  • Cybermetrics GAGETrak
  • Skype
  • Qwen (Alibaba)
  • Microsoft Excel
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Computer-aided inspection software
  • Atlassian JIRA
  • The MathWorks MATLAB
  • R
  • Computer assisted design software
  • Coordinate measuring machine software
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • Apache Hive
  • Selenium
  • Gemini (Google)
  • FileMaker Pro
  • DeepSeek
  • Cognex Vision AI
  • IBM Notes
  • Database software
  • Continuity testers
  • Bubble leak testers
  • Capacitive acceleration instruments
  • In-circuit testers
  • Optical comparators
  • Pin gauges
  • Sampling oscilloscopes
  • Industrial bench scales
  • Measuring microscopes
  • Height gauges
  • Calipers
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Gloss meters
  • Resistivity meters
  • Ammeters
  • Hydraulic pumps
  • Forklifts
  • Vibration and shaker systems
  • Compression testers
  • Digital multimeters
  • Plotters
  • Micrometers
  • Viscometers
  • Sorting machines
  • Thread gauges
  • Eddy current flaw detectors
  • Function generators
  • Eddy current probes
  • Hydraulic lifts
  • Color spectrometers
  • Impact hammers
  • Verisurf CMM Master
  • Shock testers
  • Power meters
  • Holographic interferometers
  • Hipot testers
  • Moisture meters
  • Strain gauges
  • Manufacturing defect analyzers MDA
  • Resonance acceleration instruments
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Pulse generators
  • Conductivity meters
  • Null-balance acceleration instruments
  • Plug gauges
  • Resistance meters
  • Utrasonic flaw detectors
  • Overhead cranes
  • Frequency meters
  • Backplane testers
  • Hardness testers
  • Pi tapes
  • Penetrant flaw detectors
  • Verisurf 3Dgage
  • Signal generators
  • Printed circuit board PCB testers
  • Piezoelectric acceleration instruments
  • Frequency counters
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Digital voltmeters DVM
  • Digital resistance thermometers
  • Beta gauges
  • Accelerometers
  • Calorimetric leak testers
  • Ductility testers
  • Logic test systems
  • Fatigue testers
  • Optical gauges
  • Radiographic flaw detectors
  • Direct current DC power testers
  • Magnetic particle flaw detectors
  • Multimeters
  • Force transducers
  • Metallurgical microscopes
  • Shear testers
  • Depth gauges
  • Impact toughness testers
  • Verisurf Master3DGage
  • Laser shearography flaw detectors
  • Tensile testers
  • Environmental chambers
  • Personal computers
  • Linear or mixed signal equipment

Alternative Job Titles