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Automation Risk Analysis

Will “Electric Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electric Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electric Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

Technologies & Software

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  • IBM Lotus Notes
  • Microsoft Visio
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  • Label inspection systems
  • Microsoft Word
  • Medical condition coding software
  • Microsoft Excel
  • Data analysis software
  • Inspection marking systems
  • Atlassian JIRA
  • DeepSeek
  • ABB AI Robotics
  • Rockwell Automation AI
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Database software
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • Extensible markup language XML
  • Grok (xAI)
  • Llama (Meta)
  • Microsoft Outlook
  • FileMaker Pro
  • Gemini (Google)
  • Dassault Systemes CATIA
  • IBM Notes
  • Computer-aided inspection software
  • Structured query language SQL
  • Microsoft SharePoint
  • SAP software
  • Microsoft Access
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Tolerance analysis software
  • Selenium
  • Minitab
  • Autodesk AutoCAD
  • Data entry software
  • Digital resistance thermometers
  • Color spectrometers
  • Vibration and shaker systems
  • Ammeters
  • Pin gauges
  • Digital voltmeters DVM
  • Signal generators
  • Sampling oscilloscopes
  • Continuity testers
  • Power meters
  • Holographic interferometers
  • In-circuit testers
  • Plug gauges
  • Gloss meters
  • Thread gauges
  • Plotters
  • Tensile testers
  • Eddy current probes
  • Multimeters
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Hipot testers
  • Optical gauges
  • Resonance acceleration instruments
  • Creep and stress relaxation testers
  • Hydraulic pumps
  • Bit error rate testers BERT
  • Hardness testers
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Moisture meters
  • Forklifts
  • Digital resistance meters
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Impact hammers
  • Fatigue testers
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Frequency counters
  • Verisurf CMM Master
  • Pi tapes
  • Overhead cranes
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Micrometers
  • Resistivity meters
  • Measuring microscopes
  • Eddy current flaw detectors
  • Height gauges
  • Verisurf 3Dgage
  • Digital multimeters
  • Sorting machines
  • Penetrant flaw detectors
  • Backplane testers
  • Beta gauges
  • Strain gauges
  • Function generators
  • Logic test systems
  • Verisurf Master3DGage
  • Calipers
  • Mass flow leak testers
  • Viscometers
  • Calorimetric leak testers
  • Optical comparators
  • Compression testers
  • Impact toughness testers
  • Ductility testers
  • Industrial bench scales
  • Accelerometers
  • Laser shearography flaw detectors
  • Conductivity meters
  • Frequency meters
  • Magnetic induction acceleration instruments
  • Shock testers
  • Bubble leak testers
  • Capacitive acceleration instruments
  • Depth gauges
  • Pulse generators
  • Force transducers
  • Shear testers
  • Printed circuit board PCB testers
  • Personal computers
  • Resistance meters
  • Hydraulic lifts
  • Null-balance acceleration instruments

Alternative Job Titles