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Automation Risk Analysis

Will “Electric Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electric Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electric Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Apache Hive
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Computer assisted design software
  • Microsoft Word
  • Label inspection systems
  • SAP software
  • Llama (Meta)
  • Microsoft Outlook
  • Mastercam Design
  • Structured query language SQL
  • Tolerance analysis software
  • Cognex Vision AI
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Microsoft Office software
  • Computer-aided inspection software
  • Selenium
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Inspection marking systems
  • Extensible markup language XML
  • Microsoft SharePoint
  • Minitab
  • Medical condition coding software
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Nova (Amazon)
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Grok (xAI)
  • DeepSeek
  • R
  • IBM Notes
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • FileMaker Pro
  • Data entry software
  • Data analysis software
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • IBM Lotus Notes
  • Microsoft Access
  • Apache Pig
  • Database software
  • Ammeters
  • Hipot testers
  • Resistivity meters
  • Industrial bench scales
  • Bit error rate testers BERT
  • Ductility testers
  • Hardness testers
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Capacitive acceleration instruments
  • Holographic interferometers
  • Creep and stress relaxation testers
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Moisture meters
  • Conductivity meters
  • Signal generators
  • Resistance meters
  • Pin gauges
  • Calorimetric leak testers
  • Accelerometers
  • Compression testers
  • Multimeters
  • Calipers
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Depth gauges
  • Environmental chambers
  • Overhead cranes
  • Shear testers
  • Pi tapes
  • Measuring microscopes
  • Magnetic particle flaw detectors
  • Pulse generators
  • Hydraulic pumps
  • Color spectrometers
  • Printed circuit board PCB testers
  • Laser shearography flaw detectors
  • Height gauges
  • Eddy current probes
  • Personal computers
  • Power meters
  • Optical comparators
  • Viscometers
  • Thread gauges
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Beta gauges
  • Plotters
  • Strain gauges
  • Frequency meters
  • Fatigue testers
  • Digital resistance meters
  • Micrometers
  • Impact toughness testers
  • Resonance acceleration instruments
  • Bubble leak testers
  • Impact hammers
  • Optical gauges
  • Null-balance acceleration instruments
  • Logic test systems
  • Sampling oscilloscopes
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Tensile testers
  • Digital voltmeters DVM
  • Metallurgical microscopes
  • Direct current DC power testers
  • Frequency counters
  • Backplane testers
  • Hydraulic lifts
  • Sorting machines
  • In-circuit testers
  • Vibration and shaker systems
  • Shock testers
  • Penetrant flaw detectors
  • Linear or mixed signal equipment
  • Continuity testers
  • Function generators
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Gloss meters
  • Eddy current flaw detectors

Alternative Job Titles