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Automation Risk Analysis

Will “Electric Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electric Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electric Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Microsoft Access
  • Medical condition coding software
  • Grok (xAI)
  • IBM Lotus Notes
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • Extensible markup language XML
  • Gemini (Google)
  • The MathWorks MATLAB
  • Cognex Vision AI
  • IBM Notes
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Word
  • Computer-aided inspection software
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Microsoft SharePoint
  • Skype
  • Atlassian JIRA
  • Mastercam Design
  • Microsoft Visio
  • SAP software
  • R
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft Excel
  • Microsoft PowerPoint
  • Database software
  • Microsoft Office software
  • Label inspection systems
  • Data entry software
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Nova (Amazon)
  • Minitab
  • Inspection marking systems
  • Claude (Anthropic)
  • Computer assisted design software
  • Selenium
  • Apache Hive
  • DeepSeek
  • Verisurf Metrology
  • Strain gauges
  • Calipers
  • Impact toughness testers
  • Hydraulic pumps
  • Frequency meters
  • Vibration and shaker systems
  • Forklifts
  • Viscometers
  • Digital resistance thermometers
  • Overhead cranes
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Shear testers
  • Fatigue testers
  • Direct current DC power testers
  • Gloss meters
  • Sampling oscilloscopes
  • Multimeters
  • Coordinate measuring machines CMM
  • Linear or mixed signal equipment
  • Pin gauges
  • In-circuit testers
  • Micrometers
  • Metallurgical microscopes
  • Eddy current probes
  • Environmental chambers
  • Industrial bench scales
  • Frequency counters
  • Plug gauges
  • Color spectrometers
  • Depth gauges
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Personal computers
  • Pulse generators
  • Penetrant flaw detectors
  • Ammeters
  • Backplane testers
  • Laser thickness gauges
  • Resistivity meters
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Tensile testers
  • Creep and stress relaxation testers
  • Bit error rate testers BERT
  • Digital multimeters
  • Ductility testers
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Compression testers
  • Optical comparators
  • Calorimetric leak testers
  • Accelerometers
  • Signal generators
  • Verisurf CMM Master
  • Holographic interferometers
  • Eddy current flaw detectors
  • Sorting machines
  • Continuity testers
  • Height gauges
  • Function generators
  • Return loss calibrator RLC passive component testers
  • Resistance meters
  • Pi tapes
  • Moisture meters
  • Resonance acceleration instruments
  • Hipot testers
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Shock testers
  • Conductivity meters
  • Beta gauges
  • Digital resistance meters
  • Magnetic induction acceleration instruments
  • Bubble leak testers
  • Hardness testers
  • Mass flow leak testers
  • Force transducers
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Power meters
  • Thread gauges
  • Digital voltmeters DVM
  • Plotters
  • Impact hammers
  • Optical gauges

Alternative Job Titles