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Automation Risk Analysis

Will “Storage Battery Inspector and Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Storage Battery Inspector and Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Storage Battery Inspector and Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Cognex Vision AI
  • Microsoft Office software
  • Sight Machine AI
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Design of experiments DOE software
  • Structured query language SQL
  • Coordinate measuring machine software
  • IBM Lotus Notes
  • Atlassian JIRA
  • Microsoft Word
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • R
  • Apache Hive
  • Nova (Amazon)
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • Data analysis software
  • ABB AI Robotics
  • Database software
  • DeepSeek
  • Gemini (Google)
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • FileMaker Pro
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Minitab
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Verisurf Metrology
  • Microsoft SharePoint
  • Selenium
  • Medical condition coding software
  • Extensible markup language XML
  • Label inspection systems
  • Computer assisted design software
  • Grok (xAI)
  • SAP software
  • Mastercam Design
  • Microsoft Excel
  • Skype
  • IBM Notes
  • Llama (Meta)
  • Claude (Anthropic)
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Apache Pig
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Digital multimeters
  • Vibration and shaker systems
  • Bubble leak testers
  • Optical comparators
  • Metallurgical microscopes
  • Hardness testers
  • Conductivity meters
  • Plug gauges
  • Impact toughness testers
  • Signal generators
  • Bit error rate testers BERT
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Height gauges
  • Pin gauges
  • Plotters
  • Fatigue testers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Shear testers
  • Hydraulic lifts
  • Continuity testers
  • Color spectrometers
  • Overhead cranes
  • Null-balance acceleration instruments
  • Impact hammers
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Backplane testers
  • Calipers
  • Pulse generators
  • Hipot testers
  • Strain gauges
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Optical gauges
  • In-circuit testers
  • Ammeters
  • Digital resistance thermometers
  • Laser thickness gauges
  • Pi tapes
  • Moisture meters
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Thread gauges
  • Resistance meters
  • Mass flow leak testers
  • Accelerometers
  • Micrometers
  • Utrasonic flaw detectors
  • Logic test systems
  • Beta gauges
  • Magnetic particle flaw detectors
  • Force transducers
  • Digital voltmeters DVM
  • Shock testers
  • Gloss meters
  • Industrial bench scales
  • Calorimetric leak testers
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Holographic interferometers
  • Eddy current flaw detectors
  • Viscometers
  • Digital resistance meters
  • Ductility testers
  • Direct current DC power testers
  • Forklifts
  • Resistivity meters
  • Compression testers
  • Sorting machines
  • Power meters
  • Capacitive acceleration instruments
  • Frequency counters
  • Sampling oscilloscopes
  • Eddy current probes
  • Coordinate measuring machines CMM
  • Function generators
  • Environmental chambers
  • Verisurf CMM Master
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Radiographic flaw detectors
  • Tensile testers
  • Linear or mixed signal equipment
  • Personal computers

Alternative Job Titles