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Automation Risk Analysis

Will “Seconds Handler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Seconds Handler” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Seconds Handler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

Technologies & Software

  • Data entry software
  • Dassault Systemes CATIA
  • Database software
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Microsoft Word
  • Microsoft Outlook
  • Microsoft Access
  • Selenium
  • Label inspection systems
  • Computer-aided inspection software
  • SAP software
  • R
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Data analysis software
  • Sight Machine AI
  • Inspection marking systems
  • IBM Lotus Notes
  • Extensible markup language XML
  • Computer assisted design software
  • Gemini (Google)
  • Statistical process control SPC data collection devices
  • Minitab
  • Design of experiments DOE software
  • Apache Hive
  • ABB AI Robotics
  • Grok (xAI)
  • Microsoft SharePoint
  • Atlassian JIRA
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Siemens Industrial AI
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • Apache Pig
  • IBM Notes
  • Tolerance analysis software
  • Llama (Meta)
  • DeepSeek
  • Mastercam Design
  • Microsoft Visio
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • Skype
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Medical condition coding software
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Resonance acceleration instruments
  • Impact toughness testers
  • Conductivity meters
  • Gloss meters
  • Digital resistance meters
  • Pi tapes
  • Plug gauges
  • Hydraulic pumps
  • Holographic interferometers
  • Tensile testers
  • Shock testers
  • Printed circuit board PCB testers
  • Frequency meters
  • Force transducers
  • Verisurf Master3DGage
  • Overhead cranes
  • Impact hammers
  • Height gauges
  • Backplane testers
  • Pulse generators
  • Null-balance acceleration instruments
  • Ammeters
  • Vibration and shaker systems
  • Return loss calibrator RLC passive component testers
  • Mass flow leak testers
  • Power meters
  • Verisurf 3Dgage
  • Direct current DC power testers
  • Measuring microscopes
  • Optical comparators
  • Plotters
  • Color spectrometers
  • Calipers
  • Piezoelectric acceleration instruments
  • Penetrant flaw detectors
  • Logic test systems
  • Resistivity meters
  • Industrial bench scales
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Thread gauges
  • Digital multimeters
  • Manufacturing defect analyzers MDA
  • Eddy current flaw detectors
  • Beta gauges
  • Digital voltmeters DVM
  • Shear testers
  • Signal generators
  • Laser shearography flaw detectors
  • Sampling oscilloscopes
  • Coordinate measuring machines CMM
  • Sorting machines
  • Pin gauges
  • In-circuit testers
  • Digital resistance thermometers
  • Micrometers
  • Linear or mixed signal equipment
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Compression testers
  • Strain gauges
  • Bit error rate testers BERT
  • Frequency counters
  • Verisurf CMM Master
  • Optical gauges
  • Forklifts
  • Viscometers
  • Multimeters
  • Fatigue testers
  • Hipot testers
  • Capacitive acceleration instruments
  • Environmental chambers
  • Depth gauges
  • Ductility testers
  • Continuity testers
  • Hardness testers
  • Personal computers
  • Resistance meters
  • Function generators
  • Eddy current probes
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Accelerometers
  • Calorimetric leak testers
  • Moisture meters

Alternative Job Titles