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Automation Risk Analysis

Will “Seconds Handler” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Seconds Handler” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Seconds Handler” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Extensible markup language XML
  • Inspection marking systems
  • Medical condition coding software
  • Minitab
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Data entry software
  • Microsoft SharePoint
  • Microsoft Word
  • Mastercam Design
  • Verisurf Metrology
  • Claude (Anthropic)
  • Llama (Meta)
  • Grok (xAI)
  • Qwen (Alibaba)
  • Data analysis software
  • Mistral (Mistral AI)
  • R
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Cognex Vision AI
  • Atlassian JIRA
  • Computer-aided inspection software
  • Tolerance analysis software
  • Structured query language SQL
  • IBM Notes
  • Microsoft Outlook
  • Design of experiments DOE software
  • DeepSeek
  • Microsoft Excel
  • Microsoft Access
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Database software
  • Apache Pig
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Label inspection systems
  • Selenium
  • Microsoft Visio
  • Skype
  • FileMaker Pro
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Nova (Amazon)
  • Sight Machine AI
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Apache Hive
  • Hardness testers
  • Resistance meters
  • Viscometers
  • Calorimetric leak testers
  • In-circuit testers
  • Digital resistance meters
  • Compression testers
  • Frequency meters
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Beta gauges
  • Power meters
  • Radiographic flaw detectors
  • Micrometers
  • Overhead cranes
  • Impact toughness testers
  • Gloss meters
  • Frequency counters
  • Pin gauges
  • Utrasonic flaw detectors
  • Vibration and shaker systems
  • Null-balance acceleration instruments
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Holographic interferometers
  • Color spectrometers
  • Hipot testers
  • Sampling oscilloscopes
  • Tensile testers
  • Hydraulic pumps
  • Fatigue testers
  • Accelerometers
  • Ammeters
  • Environmental chambers
  • Bit error rate testers BERT
  • Magnetic particle flaw detectors
  • Measuring microscopes
  • Digital resistance thermometers
  • Continuity testers
  • Coordinate measuring machines CMM
  • Hydraulic lifts
  • Optical gauges
  • Pi tapes
  • Sorting machines
  • Force transducers
  • Verisurf CMM Master
  • Magnetic induction acceleration instruments
  • Multimeters
  • Forklifts
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Thread gauges
  • Moisture meters
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Impact hammers
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Eddy current probes
  • Ductility testers
  • Backplane testers
  • Pulse generators
  • Plug gauges
  • Conductivity meters
  • Resistivity meters
  • Direct current DC power testers
  • Calipers
  • Optical comparators
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Plotters
  • Logic test systems
  • Function generators
  • Digital multimeters
  • Metallurgical microscopes
  • Depth gauges
  • Height gauges
  • Strain gauges
  • Bubble leak testers
  • Personal computers
  • Signal generators
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Shear testers
  • Shock testers

Alternative Job Titles