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Automation Risk Analysis

Will “Machine Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Minitab
  • Medical condition coding software
  • Microsoft Excel
  • Microsoft PowerPoint
  • Database software
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Apache Pig
  • Skype
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • Mastercam Design
  • Structured query language SQL
  • Microsoft Access
  • R
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Computer assisted design software
  • Qwen (Alibaba)
  • Label inspection systems
  • Microsoft Office software
  • Coordinate measuring machine software
  • Data entry software
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Siemens Industrial AI
  • Gemini (Google)
  • Grok (xAI)
  • SAP software
  • Microsoft Word
  • Llama (Meta)
  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Microsoft Outlook
  • Microsoft Visio
  • DeepSeek
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Data analysis software
  • Claude (Anthropic)
  • Nova (Amazon)
  • Apache Hive
  • IBM Lotus Notes
  • IBM Notes
  • Inspection marking systems
  • FileMaker Pro
  • Computer-aided inspection software
  • Depth gauges
  • Resistivity meters
  • Eddy current flaw detectors
  • Piezoelectric acceleration instruments
  • Digital resistance meters
  • Frequency meters
  • Force transducers
  • Vibration and shaker systems
  • Compression testers
  • Laser shearography flaw detectors
  • Null-balance acceleration instruments
  • Continuity testers
  • Optical gauges
  • Optical comparators
  • Utrasonic flaw detectors
  • Function generators
  • Thread gauges
  • Holographic interferometers
  • Viscometers
  • Overhead cranes
  • Measuring microscopes
  • Radiographic flaw detectors
  • Hipot testers
  • Linear or mixed signal equipment
  • Conductivity meters
  • Moisture meters
  • Plug gauges
  • Direct current DC power testers
  • Hydraulic lifts
  • Environmental chambers
  • Multimeters
  • Fatigue testers
  • Verisurf CMM Master
  • Micrometers
  • Digital resistance thermometers
  • Beta gauges
  • Tensile testers
  • Bit error rate testers BERT
  • Impact toughness testers
  • Shear testers
  • Coordinate measuring machines CMM
  • Resonance acceleration instruments
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • In-circuit testers
  • Logic test systems
  • Pin gauges
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Eddy current probes
  • Laser thickness gauges
  • Calipers
  • Personal computers
  • Strain gauges
  • Sampling oscilloscopes
  • Forklifts
  • Verisurf 3Dgage
  • Ductility testers
  • Backplane testers
  • Resistance meters
  • Frequency counters
  • Creep and stress relaxation testers
  • Shock testers
  • Verisurf Master3DGage
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Plotters
  • Printed circuit board PCB testers
  • Height gauges
  • Signal generators
  • Capacitive acceleration instruments
  • Ammeters
  • Mass flow leak testers
  • Industrial bench scales
  • Penetrant flaw detectors
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Impact hammers
  • Sorting machines
  • Calorimetric leak testers
  • Power meters
  • Pulse generators
  • Hardness testers
  • Pi tapes
  • Accelerometers
  • Digital multimeters
  • Gloss meters
  • Bubble leak testers

Alternative Job Titles