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Automation Risk Analysis

Will “Machine Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Selenium
  • Verisurf Metrology
  • Atlassian JIRA
  • Minitab
  • Microsoft Visio
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Mastercam Design
  • Medical condition coding software
  • Microsoft Word
  • Label inspection systems
  • DeepSeek
  • Extensible markup language XML
  • Nova (Amazon)
  • Gemini (Google)
  • Sight Machine AI
  • Claude (Anthropic)
  • Rockwell Automation AI
  • SAP software
  • Microsoft Outlook
  • Microsoft Office software
  • Siemens Industrial AI
  • Computer-aided inspection software
  • Computer assisted design software
  • Tolerance analysis software
  • Skype
  • Apache Hive
  • Microsoft PowerPoint
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • IBM Lotus Notes
  • Database software
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Autodesk AutoCAD
  • Coordinate measuring machine software
  • R
  • Qwen (Alibaba)
  • Llama (Meta)
  • Data entry software
  • Apache Pig
  • Inspection marking systems
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • IBM Notes
  • Data analysis software
  • ABB AI Robotics
  • FileMaker Pro
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Laser thickness gauges
  • Plotters
  • Frequency counters
  • Function generators
  • Hipot testers
  • Resistivity meters
  • Digital voltmeters DVM
  • Pi tapes
  • Direct current DC power testers
  • Eddy current flaw detectors
  • Signal generators
  • Digital resistance thermometers
  • Laser shearography flaw detectors
  • Gloss meters
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Height gauges
  • Frequency meters
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Shock testers
  • Shear testers
  • Hardness testers
  • Eddy current probes
  • Color spectrometers
  • Optical gauges
  • Multimeters
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Pin gauges
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Ductility testers
  • Viscometers
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Overhead cranes
  • Impact toughness testers
  • Compression testers
  • Calipers
  • Tensile testers
  • Thread gauges
  • Printed circuit board PCB testers
  • Continuity testers
  • Personal computers
  • Logic test systems
  • Strain gauges
  • Beta gauges
  • Fatigue testers
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Accelerometers
  • Forklifts
  • In-circuit testers
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Backplane testers
  • Vibration and shaker systems
  • Holographic interferometers
  • Digital multimeters
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Resonance acceleration instruments
  • Plug gauges
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Digital resistance meters
  • Industrial bench scales
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Power meters
  • Micrometers
  • Capacitive acceleration instruments
  • Force transducers
  • Verisurf Master3DGage
  • Optical comparators
  • Moisture meters
  • Depth gauges
  • Coordinate measuring machines CMM
  • Bit error rate testers BERT
  • Ammeters
  • Sampling oscilloscopes
  • Conductivity meters
  • Metallurgical microscopes
  • Hydraulic pumps

Alternative Job Titles