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Automation Risk Analysis

Will “Operational Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Operational Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Operational Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Minitab
  • Data analysis software
  • Structured query language SQL
  • Computer assisted design software
  • Llama (Meta)
  • Inspection marking systems
  • Medical condition coding software
  • Skype
  • Microsoft Access
  • Microsoft Excel
  • Microsoft Outlook
  • Sight Machine AI
  • SAP software
  • R
  • IBM Notes
  • Microsoft Visio
  • Apache Hive
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Database software
  • Label inspection systems
  • Gemini (Google)
  • Rockwell Automation AI
  • FileMaker Pro
  • Verisurf Metrology
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • DeepSeek
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Data entry software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Microsoft Office software
  • Tolerance analysis software
  • Microsoft PowerPoint
  • Mastercam Design
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Apache Pig
  • Kimi (Moonshot AI)
  • Atlassian JIRA
  • Grok (xAI)
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Tensile testers
  • Hydraulic lifts
  • Height gauges
  • Frequency counters
  • Multimeters
  • Calorimetric leak testers
  • Continuity testers
  • Frequency meters
  • Ammeters
  • Strain gauges
  • Beta gauges
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Eddy current probes
  • Function generators
  • Piezoelectric acceleration instruments
  • Forklifts
  • Optical comparators
  • Printed circuit board PCB testers
  • Viscometers
  • Pin gauges
  • Sorting machines
  • Gloss meters
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Logic test systems
  • Ductility testers
  • Industrial bench scales
  • Shock testers
  • Verisurf 3Dgage
  • Linear or mixed signal equipment
  • Optical gauges
  • Digital resistance thermometers
  • Overhead cranes
  • Mass flow leak testers
  • Plug gauges
  • Sampling oscilloscopes
  • Radiographic flaw detectors
  • Conductivity meters
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Resistivity meters
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Micrometers
  • Creep and stress relaxation testers
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • In-circuit testers
  • Color spectrometers
  • Null-balance acceleration instruments
  • Pulse generators
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Verisurf CMM Master
  • Impact toughness testers
  • Shear testers
  • Eddy current flaw detectors
  • Thread gauges
  • Compression testers
  • Hipot testers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Holographic interferometers
  • Force transducers
  • Resistance meters
  • Measuring microscopes
  • Power meters
  • Plotters
  • Direct current DC power testers
  • Digital resistance meters
  • Fatigue testers
  • Backplane testers
  • Laser shearography flaw detectors
  • Capacitive acceleration instruments
  • Digital multimeters
  • Personal computers
  • Coordinate measuring machines CMM
  • Impact hammers
  • Moisture meters
  • Bubble leak testers
  • Pi tapes
  • Metallurgical microscopes
  • Accelerometers
  • Hydraulic pumps
  • Signal generators
  • Laser thickness gauges

Alternative Job Titles