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Automation Risk Analysis

Will “Operational Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Operational Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Operational Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Microsoft Access
  • Microsoft Office software
  • Data analysis software
  • Gemini (Google)
  • Apache Hive
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Cognex Vision AI
  • Verisurf Metrology
  • Tolerance analysis software
  • Siemens Industrial AI
  • Structured query language SQL
  • Apache Pig
  • Label inspection systems
  • Microsoft PowerPoint
  • Data entry software
  • IBM Lotus Notes
  • Rockwell Automation AI
  • Microsoft Word
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Skype
  • Medical condition coding software
  • Microsoft Visio
  • Database software
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Llama (Meta)
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Microsoft Outlook
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Computer assisted design software
  • R
  • SAP software
  • Microsoft SharePoint
  • Grok (xAI)
  • FileMaker Pro
  • Computer-aided inspection software
  • Mastercam Design
  • Coordinate measuring machine software
  • DeepSeek
  • Sight Machine AI
  • Nova (Amazon)
  • Autodesk AutoCAD
  • Minitab
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Selenium
  • Claude (Anthropic)
  • Gloss meters
  • Coordinate measuring machines CMM
  • Hardness testers
  • Sampling oscilloscopes
  • Forklifts
  • Plotters
  • Beta gauges
  • Compression testers
  • Hydraulic pumps
  • Plug gauges
  • Pin gauges
  • Linear or mixed signal equipment
  • Continuity testers
  • Strain gauges
  • Hipot testers
  • Calorimetric leak testers
  • Height gauges
  • Moisture meters
  • Eddy current flaw detectors
  • Resistivity meters
  • Micrometers
  • Ductility testers
  • In-circuit testers
  • Impact hammers
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Function generators
  • Sorting machines
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Power meters
  • Null-balance acceleration instruments
  • Piezoelectric acceleration instruments
  • Laser shearography flaw detectors
  • Holographic interferometers
  • Color spectrometers
  • Depth gauges
  • Bubble leak testers
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Radiographic flaw detectors
  • Tensile testers
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Logic test systems
  • Digital resistance thermometers
  • Viscometers
  • Calipers
  • Metallurgical microscopes
  • Conductivity meters
  • Laser thickness gauges
  • Shock testers
  • Frequency counters
  • Fatigue testers
  • Verisurf CMM Master
  • Digital resistance meters
  • Impact toughness testers
  • Direct current DC power testers
  • Eddy current probes
  • Personal computers
  • Thread gauges
  • Digital multimeters
  • Ammeters
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • Backplane testers
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Resistance meters
  • Pulse generators
  • Multimeters
  • Pi tapes
  • Force transducers
  • Hydraulic lifts
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Accelerometers
  • Signal generators
  • Measuring microscopes
  • Frequency meters
  • Industrial bench scales
  • Capacitive acceleration instruments
  • Shear testers

Alternative Job Titles