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Automation Risk Analysis

Will “Operational Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Operational Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Operational Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Label inspection systems
  • Structured query language SQL
  • Computer-aided inspection software
  • Skype
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Microsoft Access
  • Data analysis software
  • The MathWorks MATLAB
  • Inspection marking systems
  • Apache Hive
  • R
  • Cybermetrics GAGETrak
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Selenium
  • IBM Lotus Notes
  • Claude (Anthropic)
  • DeepSeek
  • Data entry software
  • Sight Machine AI
  • SAP software
  • Coordinate measuring machine software
  • Medical condition coding software
  • Design of experiments DOE software
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Microsoft Visio
  • Apache Pig
  • Database software
  • Microsoft Excel
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Cognex Vision AI
  • FileMaker Pro
  • Microsoft Office software
  • IBM Notes
  • Microsoft Outlook
  • Rockwell Automation AI
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Minitab
  • Microsoft SharePoint
  • Function generators
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Gloss meters
  • Eddy current probes
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Forklifts
  • Plug gauges
  • Pin gauges
  • Shock testers
  • Optical gauges
  • Return loss calibrator RLC passive component testers
  • Digital resistance thermometers
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Metallurgical microscopes
  • Overhead cranes
  • Vibration and shaker systems
  • Impact hammers
  • Force transducers
  • Signal generators
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Frequency meters
  • Color spectrometers
  • Capacitive acceleration instruments
  • Accelerometers
  • Multimeters
  • Shear testers
  • Moisture meters
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Environmental chambers
  • Mass flow leak testers
  • Bit error rate testers BERT
  • In-circuit testers
  • Resonance acceleration instruments
  • Optical comparators
  • Impact toughness testers
  • Continuity testers
  • Tensile testers
  • Personal computers
  • Hydraulic lifts
  • Thread gauges
  • Micrometers
  • Bubble leak testers
  • Ductility testers
  • Magnetic particle flaw detectors
  • Plotters
  • Ammeters
  • Pi tapes
  • Laser thickness gauges
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Hardness testers
  • Measuring microscopes
  • Frequency counters
  • Resistance meters
  • Holographic interferometers
  • Logic test systems
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Height gauges
  • Linear or mixed signal equipment
  • Strain gauges
  • Beta gauges
  • Digital multimeters
  • Sampling oscilloscopes
  • Compression testers
  • Sorting machines
  • Power meters
  • Hipot testers
  • Backplane testers
  • Viscometers
  • Eddy current flaw detectors
  • Coordinate measuring machines CMM
  • Verisurf Master3DGage
  • Resistivity meters
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Digital resistance meters
  • Conductivity meters
  • Calipers
  • Depth gauges

Alternative Job Titles