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Automation Risk Analysis

Will “Leakage Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Leakage Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Leakage Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Grok (xAI)
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Data analysis software
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • The MathWorks MATLAB
  • SAP software
  • Atlassian JIRA
  • Computer assisted design software
  • Microsoft Office software
  • Apache Hive
  • Microsoft Outlook
  • Extensible markup language XML
  • R
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Microsoft Access
  • Autodesk AutoCAD
  • Coordinate measuring machine software
  • Medical condition coding software
  • Siemens Industrial AI
  • Apache Pig
  • Structured query language SQL
  • Nova (Amazon)
  • Tolerance analysis software
  • Selenium
  • Llama (Meta)
  • DeepSeek
  • Microsoft Visio
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Database software
  • Label inspection systems
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Mastercam Design
  • Inspection marking systems
  • Cognex Vision AI
  • FileMaker Pro
  • IBM Notes
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Microsoft Excel
  • Data entry software
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Skype
  • Qwen (Alibaba)
  • Gemini (Google)
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Verisurf Master3DGage
  • Overhead cranes
  • Mass flow leak testers
  • Laser thickness gauges
  • Function generators
  • Personal computers
  • Color spectrometers
  • Micrometers
  • Sampling oscilloscopes
  • Moisture meters
  • Continuity testers
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Multimeters
  • Radiographic flaw detectors
  • Plotters
  • Frequency meters
  • Eddy current flaw detectors
  • Optical gauges
  • Impact toughness testers
  • Ductility testers
  • Shock testers
  • Frequency counters
  • Digital voltmeters DVM
  • Gloss meters
  • Pin gauges
  • Holographic interferometers
  • Bubble leak testers
  • Height gauges
  • Linear or mixed signal equipment
  • Environmental chambers
  • Fatigue testers
  • Return loss calibrator RLC passive component testers
  • Piezoelectric acceleration instruments
  • Signal generators
  • Thread gauges
  • Null-balance acceleration instruments
  • Shear testers
  • Power meters
  • Compression testers
  • Bit error rate testers BERT
  • Optical comparators
  • Backplane testers
  • Direct current DC power testers
  • Hardness testers
  • Metallurgical microscopes
  • Penetrant flaw detectors
  • Forklifts
  • Printed circuit board PCB testers
  • Accelerometers
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Viscometers
  • Pulse generators
  • Plug gauges
  • Creep and stress relaxation testers
  • Verisurf CMM Master
  • Pi tapes
  • Conductivity meters
  • Hipot testers
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Strain gauges
  • Hydraulic pumps
  • Measuring microscopes
  • Verisurf 3Dgage
  • Tensile testers
  • Eddy current probes
  • Utrasonic flaw detectors
  • In-circuit testers
  • Vibration and shaker systems
  • Sorting machines
  • Digital multimeters
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Depth gauges
  • Logic test systems
  • Force transducers
  • Digital resistance meters
  • Digital resistance thermometers
  • Industrial bench scales
  • Calipers
  • Coordinate measuring machines CMM
  • Capacitive acceleration instruments
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Beta gauges

Alternative Job Titles