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Automation Risk Analysis

Will “Leakage Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Leakage Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Leakage Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Llama (Meta)
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  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Siemens Industrial AI
  • Microsoft Access
  • DeepSeek
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Atlassian JIRA
  • IBM Lotus Notes
  • Extensible markup language XML
  • Apache Hive
  • Rockwell Automation AI
  • Structured query language SQL
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Sight Machine AI
  • IBM Notes
  • Nova (Amazon)
  • Data entry software
  • R
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • Label inspection systems
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Gemini (Google)
  • Skype
  • Microsoft Excel
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Apache Pig
  • The MathWorks MATLAB
  • Selenium
  • Cognex Vision AI
  • Mastercam Design
  • Microsoft Word
  • Database software
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Medical condition coding software
  • Verisurf Metrology
  • Qwen (Alibaba)
  • Sorting machines
  • Industrial bench scales
  • Micrometers
  • Bubble leak testers
  • Resistivity meters
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Ammeters
  • Viscometers
  • Frequency counters
  • Coordinate measuring machines CMM
  • Vibration and shaker systems
  • Logic test systems
  • Hydraulic lifts
  • Conductivity meters
  • Moisture meters
  • Multimeters
  • Power meters
  • Penetrant flaw detectors
  • Optical gauges
  • Accelerometers
  • Function generators
  • Color spectrometers
  • Verisurf 3Dgage
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Forklifts
  • Beta gauges
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Pulse generators
  • Capacitive acceleration instruments
  • Overhead cranes
  • Creep and stress relaxation testers
  • Frequency meters
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Calorimetric leak testers
  • Plotters
  • Shock testers
  • Thread gauges
  • Signal generators
  • Bit error rate testers BERT
  • Verisurf CMM Master
  • Magnetic induction acceleration instruments
  • Eddy current probes
  • Hydraulic pumps
  • Calipers
  • Depth gauges
  • Gloss meters
  • Force transducers
  • Backplane testers
  • Utrasonic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Hipot testers
  • Continuity testers
  • Laser shearography flaw detectors
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Radiographic flaw detectors
  • Personal computers
  • Pin gauges
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Impact toughness testers
  • Holographic interferometers
  • Tensile testers
  • Environmental chambers
  • Impact hammers
  • Printed circuit board PCB testers
  • Strain gauges
  • Digital voltmeters DVM
  • Measuring microscopes
  • Resistance meters
  • Fatigue testers
  • Digital resistance thermometers
  • Optical comparators
  • Pi tapes
  • Compression testers
  • Mass flow leak testers
  • Hardness testers
  • Plug gauges
  • Shear testers
  • Digital multimeters
  • In-circuit testers
  • Height gauges
  • Ductility testers

Alternative Job Titles