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Automation Risk Analysis

Will “Pipe Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pipe Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pipe Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Structured query language SQL
  • Tolerance analysis software
  • SAP software
  • Medical condition coding software
  • Mastercam Design
  • Atlassian JIRA
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Coordinate measuring machine software
  • Microsoft Word
  • Dassault Systemes CATIA
  • IBM Notes
  • Data analysis software
  • Minitab
  • FileMaker Pro
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Verisurf Metrology
  • Nova (Amazon)
  • Rockwell Automation AI
  • Data entry software
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Grok (xAI)
  • Microsoft Access
  • Gemini (Google)
  • Apache Hive
  • Computer assisted design software
  • Microsoft Excel
  • Database software
  • Microsoft Outlook
  • IBM Lotus Notes
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Inspection marking systems
  • Selenium
  • Llama (Meta)
  • Cognex Vision AI
  • Qwen (Alibaba)
  • R
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Skype
  • ChatGPT (OpenAI)
  • Apache Pig
  • Direct current DC power testers
  • Multimeters
  • In-circuit testers
  • Mass flow leak testers
  • Ductility testers
  • Industrial bench scales
  • Digital resistance meters
  • Eddy current probes
  • Calorimetric leak testers
  • Gloss meters
  • Shock testers
  • Linear or mixed signal equipment
  • Power meters
  • Depth gauges
  • Impact hammers
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Sorting machines
  • Laser thickness gauges
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Personal computers
  • Optical comparators
  • Calipers
  • Tensile testers
  • Conductivity meters
  • Fatigue testers
  • Pin gauges
  • Signal generators
  • Compression testers
  • Optical gauges
  • Metallurgical microscopes
  • Backplane testers
  • Overhead cranes
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Frequency meters
  • Resonance acceleration instruments
  • Height gauges
  • Function generators
  • Verisurf 3Dgage
  • Digital multimeters
  • Strain gauges
  • Hardness testers
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Forklifts
  • Sampling oscilloscopes
  • Shear testers
  • Logic test systems
  • Moisture meters
  • Resistivity meters
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Digital resistance thermometers
  • Ammeters
  • Force transducers
  • Magnetic particle flaw detectors
  • Plug gauges
  • Continuity testers
  • Frequency counters
  • Utrasonic flaw detectors
  • Pulse generators
  • Resistance meters
  • Beta gauges
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Verisurf Master3DGage
  • Micrometers
  • Viscometers
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Plotters
  • Thread gauges
  • Accelerometers
  • Coordinate measuring machines CMM
  • Bit error rate testers BERT
  • Holographic interferometers
  • Pi tapes
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Measuring microscopes
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Bubble leak testers

Alternative Job Titles