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Automation Risk Analysis

Will “Hydro-Pneumatic Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hydro-Pneumatic Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hydro-Pneumatic Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • ABB AI Robotics
  • Cognex Vision AI
  • Skype
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Structured query language SQL
  • Medical condition coding software
  • R
  • Microsoft Visio
  • Microsoft Access
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • IBM Notes
  • Label inspection systems
  • Verisurf Metrology
  • Rockwell Automation AI
  • Nova (Amazon)
  • Microsoft Office software
  • Microsoft Excel
  • Computer-aided inspection software
  • Inspection marking systems
  • Apache Pig
  • Data entry software
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Gemini (Google)
  • Qwen (Alibaba)
  • Database software
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Data analysis software
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • Llama (Meta)
  • Sight Machine AI
  • Coordinate measuring machine software
  • Computer assisted design software
  • Apache Hive
  • Siemens Industrial AI
  • Microsoft Outlook
  • SAP software
  • DeepSeek
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Selenium
  • Microsoft Word
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Height gauges
  • Force transducers
  • Sorting machines
  • Frequency counters
  • Digital resistance meters
  • Logic test systems
  • Signal generators
  • Strain gauges
  • Null-balance acceleration instruments
  • Moisture meters
  • Impact toughness testers
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Micrometers
  • Bubble leak testers
  • Forklifts
  • Laser shearography flaw detectors
  • Linear or mixed signal equipment
  • Verisurf Master3DGage
  • Calipers
  • Viscometers
  • Mass flow leak testers
  • Optical comparators
  • Magnetic particle flaw detectors
  • Backplane testers
  • Pulse generators
  • Hydraulic lifts
  • Resistance meters
  • Overhead cranes
  • Power meters
  • Vibration and shaker systems
  • Bit error rate testers BERT
  • Conductivity meters
  • Ductility testers
  • Piezoelectric acceleration instruments
  • Function generators
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Thread gauges
  • Holographic interferometers
  • Eddy current probes
  • Personal computers
  • Depth gauges
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Measuring microscopes
  • Eddy current flaw detectors
  • Coordinate measuring machines CMM
  • Penetrant flaw detectors
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Resistivity meters
  • Digital voltmeters DVM
  • Fatigue testers
  • Laser thickness gauges
  • Capacitive acceleration instruments
  • Digital multimeters
  • Optical gauges
  • Verisurf 3Dgage
  • Hardness testers
  • Pi tapes
  • In-circuit testers
  • Frequency meters
  • Plotters
  • Shear testers
  • Pin gauges
  • Color spectrometers
  • Ammeters
  • Beta gauges
  • Gloss meters
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Accelerometers
  • Creep and stress relaxation testers
  • Environmental chambers
  • Hipot testers
  • Radiographic flaw detectors
  • Printed circuit board PCB testers
  • Compression testers
  • Continuity testers
  • Shock testers
  • Sampling oscilloscopes
  • Impact hammers
  • Metallurgical microscopes
  • Hydraulic pumps
  • Tensile testers

Alternative Job Titles