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Automation Risk Analysis

Will “Viscosity Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Viscosity Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Viscosity Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

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  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Data analysis software
  • SAP software
  • FileMaker Pro
  • Sight Machine AI
  • Structured query language SQL
  • Selenium
  • Microsoft Access
  • ABB AI Robotics
  • Llama (Meta)
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Minitab
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • DeepSeek
  • Gemini (Google)
  • Microsoft Visio
  • Tolerance analysis software
  • Label inspection systems
  • Rockwell Automation AI
  • Skype
  • Cognex Vision AI
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Database software
  • Computer-aided inspection software
  • Data entry software
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Mastercam Design
  • Inspection marking systems
  • Design of experiments DOE software
  • Apache Hive
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Medical condition coding software
  • IBM Notes
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Ductility testers
  • Logic test systems
  • Digital resistance meters
  • Personal computers
  • In-circuit testers
  • Accelerometers
  • Radiographic flaw detectors
  • Function generators
  • Manufacturing defect analyzers MDA
  • Sampling oscilloscopes
  • Coordinate measuring machines CMM
  • Penetrant flaw detectors
  • Calipers
  • Moisture meters
  • Strain gauges
  • Linear or mixed signal equipment
  • Continuity testers
  • Signal generators
  • Verisurf CMM Master
  • Ammeters
  • Shock testers
  • Impact hammers
  • Sorting machines
  • Hydraulic pumps
  • Thread gauges
  • Hydraulic lifts
  • Height gauges
  • Holographic interferometers
  • Color spectrometers
  • Compression testers
  • Gloss meters
  • Beta gauges
  • Pin gauges
  • Shear testers
  • Force transducers
  • Digital resistance thermometers
  • Frequency counters
  • Printed circuit board PCB testers
  • Optical comparators
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Power meters
  • Capacitive acceleration instruments
  • Plug gauges
  • Resistance meters
  • Metallurgical microscopes
  • Resistivity meters
  • Plotters
  • Digital multimeters
  • Micrometers
  • Return loss calibrator RLC passive component testers
  • Hipot testers
  • Bit error rate testers BERT
  • Laser thickness gauges
  • Fatigue testers
  • Overhead cranes
  • Industrial bench scales
  • Measuring microscopes
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Multimeters
  • Magnetic induction acceleration instruments
  • Bubble leak testers
  • Frequency meters
  • Verisurf Master3DGage
  • Backplane testers
  • Mass flow leak testers
  • Conductivity meters
  • Tensile testers
  • Hardness testers
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Eddy current flaw detectors
  • Utrasonic flaw detectors
  • Impact toughness testers
  • Forklifts
  • Resonance acceleration instruments
  • Eddy current probes
  • Magnetic particle flaw detectors
  • Pi tapes
  • Viscometers
  • Direct current DC power testers
  • Optical gauges
  • Vibration and shaker systems
  • Calorimetric leak testers
  • Depth gauges
  • Environmental chambers

Alternative Job Titles