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Automation Risk Analysis

Will “Block Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Block Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Block Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Database software
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Microsoft Word
  • Verisurf Metrology
  • IBM Notes
  • Apache Hive
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Apache Pig
  • Gemini (Google)
  • Nova (Amazon)
  • DeepSeek
  • Llama (Meta)
  • Data entry software
  • Siemens Industrial AI
  • Microsoft Access
  • Qwen (Alibaba)
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Label inspection systems
  • Claude (Anthropic)
  • Autodesk AutoCAD
  • Microsoft Office software
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Skype
  • Atlassian JIRA
  • Microsoft Excel
  • Cognex Vision AI
  • Extensible markup language XML
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Microsoft SharePoint
  • Structured query language SQL
  • Data analysis software
  • Computer assisted design software
  • Microsoft Visio
  • Microsoft PowerPoint
  • Selenium
  • Computer-aided inspection software
  • R
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • ABB AI Robotics
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Coordinate measuring machine software
  • Optical gauges
  • Moisture meters
  • Digital multimeters
  • Gloss meters
  • Impact toughness testers
  • Creep and stress relaxation testers
  • Color spectrometers
  • Metallurgical microscopes
  • Sorting machines
  • Measuring microscopes
  • Micrometers
  • Impact hammers
  • Calipers
  • Eddy current flaw detectors
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Fatigue testers
  • Forklifts
  • Accelerometers
  • Logic test systems
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Ductility testers
  • Height gauges
  • Manufacturing defect analyzers MDA
  • Personal computers
  • Viscometers
  • Beta gauges
  • Eddy current probes
  • Depth gauges
  • Ammeters
  • Laser thickness gauges
  • Force transducers
  • Holographic interferometers
  • Hardness testers
  • Capacitive acceleration instruments
  • Hydraulic lifts
  • Plotters
  • Laser shearography flaw detectors
  • Mass flow leak testers
  • Piezoelectric acceleration instruments
  • Power meters
  • Radiographic flaw detectors
  • In-circuit testers
  • Resonance acceleration instruments
  • Compression testers
  • Digital resistance meters
  • Magnetic induction acceleration instruments
  • Resistance meters
  • Backplane testers
  • Resistivity meters
  • Thread gauges
  • Pulse generators
  • Strain gauges
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Tensile testers
  • Signal generators
  • Optical comparators
  • Bit error rate testers BERT
  • Frequency counters
  • Hipot testers
  • Function generators
  • Overhead cranes
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Conductivity meters
  • Hydraulic pumps
  • Pin gauges
  • Pi tapes
  • Bubble leak testers
  • Null-balance acceleration instruments
  • Magnetic particle flaw detectors
  • Utrasonic flaw detectors
  • Penetrant flaw detectors
  • Coordinate measuring machines CMM
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Continuity testers
  • Environmental chambers
  • Industrial bench scales
  • Plug gauges
  • Multimeters
  • Shock testers
  • Calorimetric leak testers
  • Shear testers

Alternative Job Titles