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Automation Risk Analysis

Will “Pattern Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pattern Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pattern Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • IBM Notes
  • Label inspection systems
  • FileMaker Pro
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Microsoft Word
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Sight Machine AI
  • Grok (xAI)
  • Microsoft Office software
  • Autodesk AutoCAD
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • R
  • Microsoft Outlook
  • Microsoft Excel
  • Claude (Anthropic)
  • Extensible markup language XML
  • Data analysis software
  • Computer assisted design software
  • Apache Hive
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Selenium
  • IBM Lotus Notes
  • Database software
  • Verisurf Metrology
  • Minitab
  • DeepSeek
  • Atlassian JIRA
  • SAP software
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Microsoft SharePoint
  • Design of experiments DOE software
  • Data entry software
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Apache Pig
  • Cognex Vision AI
  • Tolerance analysis software
  • Mastercam Design
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft Access
  • Backplane testers
  • Strain gauges
  • Ammeters
  • Depth gauges
  • Plug gauges
  • Manufacturing defect analyzers MDA
  • Direct current DC power testers
  • Resistance meters
  • Frequency meters
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Laser thickness gauges
  • Tensile testers
  • Bubble leak testers
  • Digital multimeters
  • Shear testers
  • In-circuit testers
  • Environmental chambers
  • Micrometers
  • Magnetic particle flaw detectors
  • Forklifts
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Power meters
  • Height gauges
  • Digital resistance meters
  • Pulse generators
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Capacitive acceleration instruments
  • Signal generators
  • Shock testers
  • Utrasonic flaw detectors
  • Sorting machines
  • Resonance acceleration instruments
  • Linear or mixed signal equipment
  • Pin gauges
  • Metallurgical microscopes
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Hipot testers
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Overhead cranes
  • Conductivity meters
  • Plotters
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Optical gauges
  • Multimeters
  • Color spectrometers
  • Accelerometers
  • Measuring microscopes
  • Hardness testers
  • Personal computers
  • Force transducers
  • Bit error rate testers BERT
  • Moisture meters
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Ductility testers
  • Resistivity meters
  • Calipers
  • Hydraulic pumps
  • Function generators
  • Beta gauges
  • Pi tapes
  • Impact hammers
  • Industrial bench scales
  • Optical comparators
  • Thread gauges
  • Logic test systems
  • Impact toughness testers
  • Mass flow leak testers
  • Frequency counters
  • Verisurf Master3DGage
  • Viscometers
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Compression testers
  • Eddy current probes
  • Gloss meters
  • Vibration and shaker systems
  • Null-balance acceleration instruments

Alternative Job Titles