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Automation Risk Analysis

Will “Pattern Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pattern Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pattern Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Minitab
  • FileMaker Pro
  • Microsoft Access
  • Microsoft Office software
  • Grok (xAI)
  • The MathWorks MATLAB
  • Nova (Amazon)
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Selenium
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Qwen (Alibaba)
  • Label inspection systems
  • R
  • Computer-aided inspection software
  • Structured query language SQL
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • DeepSeek
  • Microsoft Visio
  • Rockwell Automation AI
  • Mastercam Design
  • Microsoft Word
  • SAP software
  • Cybermetrics GAGETrak
  • Computer assisted design software
  • Apache Pig
  • IBM Lotus Notes
  • Microsoft Outlook
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Claude (Anthropic)
  • Microsoft Excel
  • Cognex Vision AI
  • Extensible markup language XML
  • Data entry software
  • Microsoft SharePoint
  • Gemini (Google)
  • Llama (Meta)
  • Verisurf Metrology
  • Sight Machine AI
  • Autodesk AutoCAD
  • Apache Hive
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Skype
  • Frequency meters
  • In-circuit testers
  • Digital resistance thermometers
  • Signal generators
  • Overhead cranes
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Laser thickness gauges
  • Hipot testers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Pulse generators
  • Magnetic particle flaw detectors
  • Pin gauges
  • Hydraulic pumps
  • Hydraulic lifts
  • Beta gauges
  • Impact hammers
  • Continuity testers
  • Tensile testers
  • Digital multimeters
  • Color spectrometers
  • Multimeters
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Shear testers
  • Pi tapes
  • Thread gauges
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Resistance meters
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Hardness testers
  • Viscometers
  • Optical gauges
  • Forklifts
  • Resistivity meters
  • Personal computers
  • Sampling oscilloscopes
  • Bit error rate testers BERT
  • Moisture meters
  • Micrometers
  • Depth gauges
  • Height gauges
  • Compression testers
  • Bubble leak testers
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Plotters
  • Eddy current probes
  • Creep and stress relaxation testers
  • Accelerometers
  • Direct current DC power testers
  • Sorting machines
  • Resonance acceleration instruments
  • Measuring microscopes
  • Holographic interferometers
  • Frequency counters
  • Force transducers
  • Ammeters
  • Impact toughness testers
  • Shock testers
  • Power meters
  • Environmental chambers
  • Industrial bench scales
  • Verisurf Master3DGage
  • Function generators
  • Digital voltmeters DVM
  • Optical comparators
  • Null-balance acceleration instruments
  • Fatigue testers
  • Piezoelectric acceleration instruments
  • Calipers
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Metallurgical microscopes
  • Conductivity meters
  • Verisurf 3Dgage
  • Mass flow leak testers
  • Capacitive acceleration instruments
  • Backplane testers
  • Ductility testers

Alternative Job Titles