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Automation Risk Analysis

Will “Pattern Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pattern Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pattern Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • DeepSeek
  • Skype
  • Coordinate measuring machine software
  • R
  • IBM Notes
  • Autodesk AutoCAD
  • Sight Machine AI
  • Llama (Meta)
  • Siemens Industrial AI
  • Grok (xAI)
  • IBM Lotus Notes
  • FileMaker Pro
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Data analysis software
  • Inspection marking systems
  • Microsoft Office software
  • Microsoft Outlook
  • Medical condition coding software
  • Apache Hive
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Tolerance analysis software
  • Microsoft Excel
  • Label inspection systems
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Microsoft Word
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Microsoft Access
  • Verisurf Metrology
  • The MathWorks MATLAB
  • Nova (Amazon)
  • SAP software
  • Apache Pig
  • Microsoft PowerPoint
  • Selenium
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Data entry software
  • Computer-aided inspection software
  • Cognex Vision AI
  • Database software
  • Structured query language SQL
  • Minitab
  • Microsoft Visio
  • Computer assisted design software
  • Conductivity meters
  • Resonance acceleration instruments
  • Digital resistance thermometers
  • Function generators
  • Tensile testers
  • Plotters
  • Shock testers
  • Coordinate measuring machines CMM
  • Pulse generators
  • Overhead cranes
  • Hardness testers
  • Forklifts
  • Force transducers
  • Verisurf 3Dgage
  • Piezoelectric acceleration instruments
  • Multimeters
  • Accelerometers
  • Shear testers
  • Manufacturing defect analyzers MDA
  • Environmental chambers
  • Bubble leak testers
  • Plug gauges
  • Calorimetric leak testers
  • Hydraulic lifts
  • Frequency counters
  • Frequency meters
  • Color spectrometers
  • Vibration and shaker systems
  • Power meters
  • Hydraulic pumps
  • Null-balance acceleration instruments
  • Verisurf CMM Master
  • Metallurgical microscopes
  • In-circuit testers
  • Resistivity meters
  • Creep and stress relaxation testers
  • Impact toughness testers
  • Hipot testers
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Thread gauges
  • Laser shearography flaw detectors
  • Strain gauges
  • Impact hammers
  • Moisture meters
  • Personal computers
  • Bit error rate testers BERT
  • Capacitive acceleration instruments
  • Digital multimeters
  • Radiographic flaw detectors
  • Pin gauges
  • Beta gauges
  • Laser thickness gauges
  • Gloss meters
  • Eddy current probes
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Continuity testers
  • Signal generators
  • Compression testers
  • Holographic interferometers
  • Optical gauges
  • Printed circuit board PCB testers
  • Ammeters
  • Eddy current flaw detectors
  • Digital resistance meters
  • Optical comparators
  • Resistance meters
  • Sampling oscilloscopes
  • Pi tapes
  • Ductility testers
  • Calipers
  • Micrometers
  • Industrial bench scales
  • Measuring microscopes
  • Penetrant flaw detectors
  • Backplane testers
  • Fatigue testers
  • Return loss calibrator RLC passive component testers
  • Viscometers
  • Linear or mixed signal equipment
  • Height gauges
  • Direct current DC power testers
  • Mass flow leak testers
  • Sorting machines
  • Magnetic particle flaw detectors
  • Depth gauges

Alternative Job Titles