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Automation Risk Analysis

Will “Sumatra Opener” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sumatra Opener” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sumatra Opener” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Nova (Amazon)
  • Cognex Vision AI
  • SAP software
  • Inspection marking systems
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Computer-aided inspection software
  • Verisurf Metrology
  • Tolerance analysis software
  • Structured query language SQL
  • Siemens Industrial AI
  • Minitab
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Mastercam Design
  • IBM Notes
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Apache Hive
  • IBM Lotus Notes
  • Sight Machine AI
  • Database software
  • Mistral (Mistral AI)
  • Data entry software
  • Design of experiments DOE software
  • Apache Pig
  • FileMaker Pro
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Microsoft Office software
  • Data analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Selenium
  • Gemini (Google)
  • Llama (Meta)
  • Microsoft PowerPoint
  • R
  • The MathWorks MATLAB
  • Skype
  • Microsoft Excel
  • Rockwell Automation AI
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • Extensible markup language XML
  • Atlassian JIRA
  • Label inspection systems
  • Claude (Anthropic)
  • Microsoft Outlook
  • Optical comparators
  • Pi tapes
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Force transducers
  • Hydraulic pumps
  • Hydraulic lifts
  • Gloss meters
  • Frequency meters
  • Magnetic induction acceleration instruments
  • Holographic interferometers
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Resistance meters
  • Penetrant flaw detectors
  • Ammeters
  • Null-balance acceleration instruments
  • Plotters
  • Micrometers
  • Color spectrometers
  • Shock testers
  • Resistivity meters
  • Backplane testers
  • Moisture meters
  • Compression testers
  • Linear or mixed signal equipment
  • Ductility testers
  • Strain gauges
  • Hardness testers
  • Beta gauges
  • Continuity testers
  • Tensile testers
  • Verisurf 3Dgage
  • Conductivity meters
  • Digital multimeters
  • Plug gauges
  • Height gauges
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Function generators
  • Shear testers
  • Thread gauges
  • Depth gauges
  • Printed circuit board PCB testers
  • Pulse generators
  • Eddy current probes
  • Environmental chambers
  • Fatigue testers
  • Signal generators
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Optical gauges
  • Direct current DC power testers
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Frequency counters
  • Eddy current flaw detectors
  • Calipers
  • Digital resistance meters
  • Overhead cranes
  • Multimeters
  • Measuring microscopes
  • Metallurgical microscopes
  • In-circuit testers
  • Verisurf CMM Master
  • Bubble leak testers
  • Pin gauges
  • Hipot testers
  • Forklifts
  • Calorimetric leak testers
  • Impact hammers
  • Power meters
  • Sorting machines
  • Verisurf Master3DGage
  • Logic test systems
  • Personal computers
  • Creep and stress relaxation testers
  • Radiographic flaw detectors
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Accelerometers
  • Coordinate measuring machines CMM
  • Sampling oscilloscopes
  • Impact toughness testers

Alternative Job Titles