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Automation Risk Analysis

Will “Assembly Adjuster” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Assembly Adjuster” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Assembly Adjuster” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Sight Machine AI
  • ABB AI Robotics
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Mastercam Design
  • Rockwell Automation AI
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Apache Hive
  • ChatGPT (OpenAI)
  • Minitab
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Data analysis software
  • Siemens Industrial AI
  • Microsoft Office software
  • SAP software
  • Skype
  • Tolerance analysis software
  • Structured query language SQL
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Llama (Meta)
  • DeepSeek
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • IBM Notes
  • Selenium
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • Medical condition coding software
  • Gemini (Google)
  • Microsoft Access
  • Data entry software
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Apache Pig
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Microsoft Word
  • Microsoft SharePoint
  • R
  • Label inspection systems
  • Computer-aided inspection software
  • Nova (Amazon)
  • Cognex Vision AI
  • Database software
  • Design of experiments DOE software
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Function generators
  • Height gauges
  • Compression testers
  • Capacitive acceleration instruments
  • Overhead cranes
  • Ammeters
  • Holographic interferometers
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Strain gauges
  • Resistance meters
  • Utrasonic flaw detectors
  • Thread gauges
  • Eddy current probes
  • Linear or mixed signal equipment
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Plotters
  • Optical gauges
  • Industrial bench scales
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Bubble leak testers
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Hardness testers
  • Impact hammers
  • Coordinate measuring machines CMM
  • Moisture meters
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Mass flow leak testers
  • Shock testers
  • Calipers
  • Environmental chambers
  • Measuring microscopes
  • Resistivity meters
  • Laser shearography flaw detectors
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Plug gauges
  • Sorting machines
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Gloss meters
  • Beta gauges
  • Color spectrometers
  • Frequency counters
  • Penetrant flaw detectors
  • Forklifts
  • Force transducers
  • Creep and stress relaxation testers
  • Continuity testers
  • Tensile testers
  • Hipot testers
  • Frequency meters
  • Fatigue testers
  • Digital resistance meters
  • Viscometers
  • Pulse generators
  • Pi tapes
  • Bit error rate testers BERT
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Backplane testers
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Logic test systems
  • Conductivity meters
  • Pin gauges
  • Ductility testers
  • Shear testers
  • Accelerometers
  • In-circuit testers
  • Multimeters
  • Micrometers
  • Verisurf CMM Master
  • Personal computers
  • Impact toughness testers
  • Depth gauges
  • Signal generators

Alternative Job Titles