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Automation Risk Analysis

Will “Assembly Adjuster” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Assembly Adjuster” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Assembly Adjuster” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

  • Design of experiments DOE software
  • Atlassian JIRA
  • Microsoft SharePoint
  • Microsoft Office software
  • Siemens Industrial AI
  • IBM Notes
  • Rockwell Automation AI
  • DeepSeek
  • SAP software
  • Data entry software
  • Microsoft Visio
  • Microsoft Word
  • Nova (Amazon)
  • R
  • Medical condition coding software
  • Structured query language SQL
  • Verisurf Metrology
  • Sight Machine AI
  • Microsoft Access
  • Llama (Meta)
  • Minitab
  • Microsoft Outlook
  • Skype
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • IBM Lotus Notes
  • FileMaker Pro
  • Gemini (Google)
  • Computer assisted design software
  • Label inspection systems
  • Tolerance analysis software
  • Microsoft Excel
  • Cognex Vision AI
  • Mastercam Design
  • Coordinate measuring machine software
  • Apache Hive
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • Grok (xAI)
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Computer-aided inspection software
  • Data analysis software
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • Selenium
  • Qwen (Alibaba)
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Database software
  • Digital resistance thermometers
  • Fatigue testers
  • Thread gauges
  • Impact hammers
  • Force transducers
  • Height gauges
  • Measuring microscopes
  • Resonance acceleration instruments
  • Ammeters
  • Utrasonic flaw detectors
  • Hardness testers
  • Eddy current probes
  • Hydraulic pumps
  • Impact toughness testers
  • Personal computers
  • Bubble leak testers
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Power meters
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Holographic interferometers
  • Calorimetric leak testers
  • Frequency counters
  • Resistance meters
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Resistivity meters
  • Forklifts
  • Ductility testers
  • Shear testers
  • Compression testers
  • Shock testers
  • Metallurgical microscopes
  • Logic test systems
  • Radiographic flaw detectors
  • Penetrant flaw detectors
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Calipers
  • Plug gauges
  • Creep and stress relaxation testers
  • Pulse generators
  • Optical comparators
  • Function generators
  • In-circuit testers
  • Pi tapes
  • Multimeters
  • Frequency meters
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Digital voltmeters DVM
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Vibration and shaker systems
  • Capacitive acceleration instruments
  • Verisurf Master3DGage
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Digital resistance meters
  • Tensile testers
  • Gloss meters
  • Viscometers
  • Conductivity meters
  • Continuity testers
  • Micrometers
  • Moisture meters
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Bit error rate testers BERT
  • Sorting machines
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Strain gauges
  • Coordinate measuring machines CMM
  • Backplane testers
  • Overhead cranes
  • Pin gauges
  • Verisurf CMM Master
  • Hipot testers
  • Laser shearography flaw detectors
  • Signal generators
  • Digital multimeters
  • Optical gauges
  • Laser thickness gauges

Alternative Job Titles