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Automation Risk Analysis

Will “Battery Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Battery Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Battery Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Apache Pig
  • Apache Hive
  • Selenium
  • Computer assisted design software
  • Extensible markup language XML
  • Data analysis software
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • Microsoft Visio
  • ABB AI Robotics
  • Minitab
  • Microsoft Outlook
  • Skype
  • Atlassian JIRA
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Database software
  • IBM Notes
  • Sight Machine AI
  • Microsoft Word
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • R
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Grok (xAI)
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • DeepSeek
  • FileMaker Pro
  • Gemini (Google)
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Qwen (Alibaba)
  • Microsoft Access
  • Llama (Meta)
  • Coordinate measuring machine software
  • Inspection marking systems
  • Microsoft Excel
  • Verisurf Metrology
  • Tolerance analysis software
  • Medical condition coding software
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Computer-aided inspection software
  • Environmental chambers
  • Viscometers
  • Eddy current flaw detectors
  • Force transducers
  • Digital multimeters
  • Impact toughness testers
  • Continuity testers
  • Measuring microscopes
  • Overhead cranes
  • Shear testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Thread gauges
  • Calipers
  • Hydraulic lifts
  • Tensile testers
  • Verisurf CMM Master
  • Moisture meters
  • Logic test systems
  • Pulse generators
  • Personal computers
  • Verisurf 3Dgage
  • Color spectrometers
  • In-circuit testers
  • Gloss meters
  • Micrometers
  • Function generators
  • Radiographic flaw detectors
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Calorimetric leak testers
  • Ductility testers
  • Multimeters
  • Ammeters
  • Direct current DC power testers
  • Resistivity meters
  • Optical comparators
  • Compression testers
  • Laser thickness gauges
  • Bit error rate testers BERT
  • Frequency meters
  • Conductivity meters
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Height gauges
  • Resistance meters
  • Digital voltmeters DVM
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Power meters
  • Strain gauges
  • Mass flow leak testers
  • Industrial bench scales
  • Plug gauges
  • Pin gauges
  • Utrasonic flaw detectors
  • Beta gauges
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Accelerometers
  • Hardness testers
  • Frequency counters
  • Manufacturing defect analyzers MDA
  • Impact hammers
  • Plotters
  • Shock testers
  • Resonance acceleration instruments
  • Creep and stress relaxation testers
  • Optical gauges
  • Linear or mixed signal equipment
  • Forklifts
  • Pi tapes
  • Sampling oscilloscopes
  • Verisurf Master3DGage
  • Backplane testers
  • Depth gauges
  • Coordinate measuring machines CMM
  • Sorting machines
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Signal generators
  • Fatigue testers
  • Eddy current probes
  • Hipot testers
  • Bubble leak testers
  • Laser shearography flaw detectors

Alternative Job Titles