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Automation Risk Analysis

Will “Battery Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Battery Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Battery Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • ABB AI Robotics
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Data analysis software
  • Apache Pig
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Sight Machine AI
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • SAP software
  • Microsoft Excel
  • R
  • Dassault Systemes CATIA
  • Microsoft Word
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Llama (Meta)
  • Data entry software
  • Skype
  • Structured query language SQL
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • IBM Notes
  • Label inspection systems
  • FileMaker Pro
  • Microsoft Outlook
  • Selenium
  • Qwen (Alibaba)
  • Medical condition coding software
  • Verisurf Metrology
  • Mastercam Design
  • Microsoft SharePoint
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Apache Hive
  • Atlassian JIRA
  • Microsoft Access
  • Computer assisted design software
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Minitab
  • Hydraulic pumps
  • Frequency counters
  • Calipers
  • Strain gauges
  • Verisurf CMM Master
  • Digital resistance meters
  • Thread gauges
  • Capacitive acceleration instruments
  • Digital multimeters
  • Logic test systems
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Viscometers
  • Frequency meters
  • Force transducers
  • Personal computers
  • Conductivity meters
  • Function generators
  • Metallurgical microscopes
  • Ductility testers
  • Calorimetric leak testers
  • Return loss calibrator RLC passive component testers
  • Holographic interferometers
  • Backplane testers
  • Color spectrometers
  • Plotters
  • Height gauges
  • Optical gauges
  • In-circuit testers
  • Eddy current flaw detectors
  • Signal generators
  • Verisurf 3Dgage
  • Moisture meters
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Multimeters
  • Resistivity meters
  • Bit error rate testers BERT
  • Power meters
  • Plug gauges
  • Direct current DC power testers
  • Bubble leak testers
  • Impact hammers
  • Pulse generators
  • Hardness testers
  • Measuring microscopes
  • Shock testers
  • Impact toughness testers
  • Forklifts
  • Magnetic induction acceleration instruments
  • Depth gauges
  • Digital resistance thermometers
  • Optical comparators
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Verisurf Master3DGage
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Creep and stress relaxation testers
  • Pin gauges
  • Null-balance acceleration instruments
  • Gloss meters
  • Overhead cranes
  • Hydraulic lifts
  • Tensile testers
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Micrometers
  • Sorting machines
  • Environmental chambers
  • Pi tapes
  • Manufacturing defect analyzers MDA
  • Laser thickness gauges
  • Fatigue testers
  • Hipot testers
  • Industrial bench scales
  • Continuity testers
  • Mass flow leak testers
  • Eddy current probes
  • Accelerometers
  • Resistance meters
  • Compression testers
  • Penetrant flaw detectors
  • Printed circuit board PCB testers
  • Shear testers
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Ammeters

Alternative Job Titles