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Automation Risk Analysis

Will “QA Inspector (Quality Assurance Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QA Inspector (Quality Assurance Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QA Inspector (Quality Assurance Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Database software
  • Nova (Amazon)
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Medical condition coding software
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Selenium
  • Inspection marking systems
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Microsoft Outlook
  • IBM Notes
  • Gemini (Google)
  • Computer assisted design software
  • Data analysis software
  • SAP software
  • Microsoft Excel
  • Llama (Meta)
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Apache Pig
  • Coordinate measuring machine software
  • Mastercam Design
  • Microsoft Office software
  • Apache Hive
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cognex Vision AI
  • Computer-aided inspection software
  • DeepSeek
  • Qwen (Alibaba)
  • Data entry software
  • FileMaker Pro
  • ABB AI Robotics
  • Label inspection systems
  • Extensible markup language XML
  • Microsoft Visio
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Atlassian JIRA
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Microsoft Access
  • R
  • Mistral (Mistral AI)
  • Minitab
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • The MathWorks MATLAB
  • Sight Machine AI
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • In-circuit testers
  • Micrometers
  • Pin gauges
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Shear testers
  • Power meters
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Plotters
  • Utrasonic flaw detectors
  • Continuity testers
  • Digital voltmeters DVM
  • Holographic interferometers
  • Signal generators
  • Printed circuit board PCB testers
  • Logic test systems
  • Gloss meters
  • Radiographic flaw detectors
  • Strain gauges
  • Bubble leak testers
  • Bit error rate testers BERT
  • Color spectrometers
  • Accelerometers
  • Personal computers
  • Penetrant flaw detectors
  • Impact hammers
  • Resistance meters
  • Backplane testers
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Impact toughness testers
  • Beta gauges
  • Verisurf CMM Master
  • Digital resistance meters
  • Digital multimeters
  • Conductivity meters
  • Hydraulic pumps
  • Ammeters
  • Calorimetric leak testers
  • Tensile testers
  • Eddy current probes
  • Laser shearography flaw detectors
  • Forklifts
  • Ductility testers
  • Verisurf 3Dgage
  • Plug gauges
  • Fatigue testers
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Verisurf Master3DGage
  • Optical gauges
  • Coordinate measuring machines CMM
  • Hipot testers
  • Shock testers
  • Industrial bench scales
  • Moisture meters
  • Pi tapes
  • Hardness testers
  • Pulse generators
  • Metallurgical microscopes
  • Overhead cranes
  • Laser thickness gauges
  • Function generators
  • Optical comparators
  • Frequency counters
  • Resistivity meters
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Environmental chambers
  • Thread gauges
  • Sorting machines
  • Viscometers
  • Force transducers
  • Magnetic particle flaw detectors
  • Height gauges
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Frequency meters
  • Calipers
  • Compression testers
  • Sampling oscilloscopes
  • Multimeters

Alternative Job Titles