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Automation Risk Analysis

Will “QA Inspector (Quality Assurance Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“QA Inspector (Quality Assurance Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“QA Inspector (Quality Assurance Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Mastercam Design
  • Data entry software
  • Siemens Industrial AI
  • Verisurf Metrology
  • Computer assisted design software
  • IBM Notes
  • Database software
  • Rockwell Automation AI
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • R
  • Data analysis software
  • Selenium
  • Mistral (Mistral AI)
  • Design of experiments DOE software
  • SAP software
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Autodesk AutoCAD
  • DeepSeek
  • Microsoft Visio
  • FileMaker Pro
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Gemini (Google)
  • Nova (Amazon)
  • Medical condition coding software
  • Microsoft Office software
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Apache Hive
  • Microsoft Word
  • Minitab
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Label inspection systems
  • Computer-aided inspection software
  • Llama (Meta)
  • Grok (xAI)
  • Microsoft Excel
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Tolerance analysis software
  • Coordinate measuring machine software
  • Structured query language SQL
  • Atlassian JIRA
  • Calipers
  • Thread gauges
  • Eddy current probes
  • Holographic interferometers
  • Accelerometers
  • Radiographic flaw detectors
  • In-circuit testers
  • Pi tapes
  • Viscometers
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Height gauges
  • Utrasonic flaw detectors
  • Function generators
  • Direct current DC power testers
  • Shear testers
  • Frequency counters
  • Resistivity meters
  • Shock testers
  • Null-balance acceleration instruments
  • Resistance meters
  • Optical gauges
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Conductivity meters
  • Linear or mixed signal equipment
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Forklifts
  • Piezoelectric acceleration instruments
  • Laser shearography flaw detectors
  • Gloss meters
  • Coordinate measuring machines CMM
  • Verisurf CMM Master
  • Depth gauges
  • Multimeters
  • Measuring microscopes
  • Power meters
  • Sorting machines
  • Digital multimeters
  • Metallurgical microscopes
  • Mass flow leak testers
  • Continuity testers
  • Resonance acceleration instruments
  • Digital resistance thermometers
  • Tensile testers
  • Laser thickness gauges
  • Micrometers
  • Calorimetric leak testers
  • Digital resistance meters
  • Fatigue testers
  • Bit error rate testers BERT
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Ammeters
  • Impact hammers
  • Force transducers
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Frequency meters
  • Bubble leak testers
  • Overhead cranes
  • Signal generators
  • Beta gauges
  • Logic test systems
  • Moisture meters
  • Magnetic particle flaw detectors
  • Creep and stress relaxation testers
  • Color spectrometers
  • Hardness testers
  • Pin gauges
  • Environmental chambers
  • Hydraulic lifts
  • Industrial bench scales
  • Ductility testers
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Plotters
  • Capacitive acceleration instruments
  • Impact toughness testers
  • Verisurf 3Dgage
  • Personal computers
  • Hipot testers
  • Optical comparators
  • Strain gauges
  • Compression testers

Alternative Job Titles