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Automation Risk Analysis

Will “Test Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Test Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Test Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Nova (Amazon)
  • Qwen (Alibaba)
  • Mastercam Design
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Minitab
  • Sight Machine AI
  • Database software
  • Label inspection systems
  • Design of experiments DOE software
  • Skype
  • Computer-aided inspection software
  • SAP software
  • Extensible markup language XML
  • Inspection marking systems
  • Llama (Meta)
  • DeepSeek
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Selenium
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Kimi (Moonshot AI)
  • IBM Notes
  • Microsoft Office software
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • Structured query language SQL
  • Computer assisted design software
  • Apache Pig
  • ABB AI Robotics
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Coordinate measuring machine software
  • Microsoft SharePoint
  • R
  • Grok (xAI)
  • FileMaker Pro
  • Verisurf Metrology
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Data entry software
  • Tolerance analysis software
  • Cognex Vision AI
  • Microsoft Access
  • Microsoft Word
  • Personal computers
  • Return loss calibrator RLC passive component testers
  • Fatigue testers
  • Laser shearography flaw detectors
  • Ductility testers
  • Verisurf Master3DGage
  • Height gauges
  • Coordinate measuring machines CMM
  • Hydraulic pumps
  • Mass flow leak testers
  • Viscometers
  • Overhead cranes
  • Digital resistance meters
  • Compression testers
  • Impact hammers
  • Digital multimeters
  • Depth gauges
  • In-circuit testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Ammeters
  • Eddy current probes
  • Resistivity meters
  • Beta gauges
  • Vibration and shaker systems
  • Environmental chambers
  • Gloss meters
  • Sorting machines
  • Optical comparators
  • Digital resistance thermometers
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Verisurf 3Dgage
  • Hipot testers
  • Resonance acceleration instruments
  • Direct current DC power testers
  • Calipers
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Backplane testers
  • Force transducers
  • Moisture meters
  • Penetrant flaw detectors
  • Plotters
  • Frequency counters
  • Calorimetric leak testers
  • Measuring microscopes
  • Tensile testers
  • Function generators
  • Pin gauges
  • Thread gauges
  • Printed circuit board PCB testers
  • Multimeters
  • Bit error rate testers BERT
  • Null-balance acceleration instruments
  • Shear testers
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Accelerometers
  • Capacitive acceleration instruments
  • Power meters
  • Frequency meters
  • Piezoelectric acceleration instruments
  • Continuity testers
  • Metallurgical microscopes
  • Micrometers
  • Color spectrometers
  • Signal generators
  • Logic test systems
  • Hardness testers
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Impact toughness testers
  • Pulse generators
  • Bubble leak testers
  • Optical gauges
  • Forklifts
  • Utrasonic flaw detectors
  • Conductivity meters
  • Strain gauges
  • Holographic interferometers
  • Shock testers
  • Verisurf CMM Master
  • Resistance meters
  • Radiographic flaw detectors
  • Plug gauges

Alternative Job Titles