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Automation Risk Analysis

Will “Electrical Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Inspection marking systems
  • Data entry software
  • Computer-aided inspection software
  • IBM Notes
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Data analysis software
  • Extensible markup language XML
  • Apache Hive
  • Structured query language SQL
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Microsoft Visio
  • Nova (Amazon)
  • R
  • Selenium
  • Atlassian JIRA
  • Label inspection systems
  • Mastercam Design
  • Sight Machine AI
  • Minitab
  • Llama (Meta)
  • Microsoft Access
  • Siemens Industrial AI
  • Claude (Anthropic)
  • SAP software
  • Gemini (Google)
  • Microsoft Excel
  • Microsoft Word
  • Database software
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes CATIA
  • Apache Pig
  • Microsoft SharePoint
  • Verisurf Metrology
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Microsoft Office software
  • IBM Lotus Notes
  • Rockwell Automation AI
  • Grok (xAI)
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Skype
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Medical condition coding software
  • Tolerance analysis software
  • FileMaker Pro
  • Bit error rate testers BERT
  • Signal generators
  • Power meters
  • Radiographic flaw detectors
  • Multimeters
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Fatigue testers
  • Laser thickness gauges
  • Gloss meters
  • Holographic interferometers
  • Capacitive acceleration instruments
  • Tensile testers
  • Eddy current probes
  • Measuring microscopes
  • Height gauges
  • Resonance acceleration instruments
  • Force transducers
  • Calorimetric leak testers
  • Ductility testers
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • Frequency counters
  • Vibration and shaker systems
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Continuity testers
  • Conductivity meters
  • Resistivity meters
  • Viscometers
  • Hydraulic pumps
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Resistance meters
  • Sorting machines
  • Pin gauges
  • Linear or mixed signal equipment
  • Personal computers
  • Penetrant flaw detectors
  • Impact toughness testers
  • Thread gauges
  • Moisture meters
  • Laser shearography flaw detectors
  • Environmental chambers
  • Plug gauges
  • Shear testers
  • Function generators
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Eddy current flaw detectors
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Accelerometers
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Calipers
  • Frequency meters
  • Direct current DC power testers
  • Compression testers
  • Utrasonic flaw detectors
  • Beta gauges
  • Bubble leak testers
  • Color spectrometers
  • Strain gauges
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Hipot testers
  • Hardness testers
  • Digital resistance thermometers
  • Impact hammers
  • Optical comparators
  • Pi tapes
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Overhead cranes
  • Logic test systems
  • Plotters
  • Industrial bench scales
  • Verisurf Master3DGage
  • Micrometers
  • Shock testers
  • Optical gauges
  • Ammeters
  • Sampling oscilloscopes
  • Pulse generators
  • Depth gauges
  • Digital voltmeters DVM
  • Metallurgical microscopes

Alternative Job Titles