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Automation Risk Analysis

Will “Electrical Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Microsoft Excel
  • The MathWorks MATLAB
  • IBM Notes
  • Label inspection systems
  • Selenium
  • Gemini (Google)
  • Coordinate measuring machine software
  • Apache Hive
  • Grok (xAI)
  • Tolerance analysis software
  • Structured query language SQL
  • SAP software
  • Mastercam Design
  • Data entry software
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft Access
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Nova (Amazon)
  • Apache Pig
  • Verisurf Metrology
  • Sight Machine AI
  • Database software
  • Llama (Meta)
  • Atlassian JIRA
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Microsoft Visio
  • Kimi (Moonshot AI)
  • Medical condition coding software
  • Microsoft Word
  • IBM Lotus Notes
  • FileMaker Pro
  • Microsoft Outlook
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Computer assisted design software
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Autodesk AutoCAD
  • Minitab
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Microsoft Office software
  • Extensible markup language XML
  • Skype
  • Rockwell Automation AI
  • Inspection marking systems
  • DeepSeek
  • Piezoelectric acceleration instruments
  • Metallurgical microscopes
  • Micrometers
  • Digital resistance thermometers
  • Force transducers
  • Linear or mixed signal equipment
  • In-circuit testers
  • Calipers
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Shear testers
  • Backplane testers
  • Accelerometers
  • Coordinate measuring machines CMM
  • Pulse generators
  • Resonance acceleration instruments
  • Resistivity meters
  • Resistance meters
  • Plotters
  • Radiographic flaw detectors
  • Hardness testers
  • Verisurf Master3DGage
  • Frequency counters
  • Mass flow leak testers
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Magnetic particle flaw detectors
  • Hipot testers
  • Gloss meters
  • Eddy current probes
  • Measuring microscopes
  • Null-balance acceleration instruments
  • Eddy current flaw detectors
  • Frequency meters
  • Shock testers
  • Capacitive acceleration instruments
  • Personal computers
  • Impact toughness testers
  • Function generators
  • Color spectrometers
  • Industrial bench scales
  • Verisurf 3Dgage
  • Forklifts
  • Holographic interferometers
  • Thread gauges
  • Digital voltmeters DVM
  • Height gauges
  • Magnetic induction acceleration instruments
  • Ductility testers
  • Impact hammers
  • Compression testers
  • Multimeters
  • Bit error rate testers BERT
  • Power meters
  • Printed circuit board PCB testers
  • Sorting machines
  • Depth gauges
  • Signal generators
  • Digital resistance meters
  • Verisurf CMM Master
  • Laser thickness gauges
  • Plug gauges
  • Continuity testers
  • Digital multimeters
  • Environmental chambers
  • Vibration and shaker systems
  • Optical gauges
  • Bubble leak testers
  • Tensile testers
  • Pi tapes
  • Ammeters
  • Viscometers
  • Conductivity meters
  • Fatigue testers
  • Moisture meters
  • Beta gauges
  • Logic test systems
  • Pin gauges
  • Strain gauges
  • Optical comparators
  • Hydraulic lifts
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Overhead cranes
  • Calorimetric leak testers
  • Hydraulic pumps

Alternative Job Titles