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Automation Risk Analysis

Will “Electrical Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Database software
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Structured query language SQL
  • The MathWorks MATLAB
  • Microsoft Word
  • Atlassian JIRA
  • Computer-aided inspection software
  • Microsoft Outlook
  • Llama (Meta)
  • IBM Notes
  • FileMaker Pro
  • Apache Pig
  • Microsoft Excel
  • Nova (Amazon)
  • Microsoft Access
  • SAP software
  • Data entry software
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Apache Hive
  • Grok (xAI)
  • Design of experiments DOE software
  • Microsoft Office software
  • Medical condition coding software
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Mastercam Design
  • DeepSeek
  • Verisurf Metrology
  • R
  • Sight Machine AI
  • Minitab
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Skype
  • Inspection marking systems
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Data analysis software
  • Microsoft Visio
  • Label inspection systems
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • ABB AI Robotics
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Computer assisted design software
  • IBM Lotus Notes
  • Impact toughness testers
  • Pin gauges
  • Coordinate measuring machines CMM
  • Pulse generators
  • Plug gauges
  • Laser thickness gauges
  • Linear or mixed signal equipment
  • Overhead cranes
  • Utrasonic flaw detectors
  • Conductivity meters
  • Accelerometers
  • Environmental chambers
  • Personal computers
  • Micrometers
  • Viscometers
  • Verisurf 3Dgage
  • Resistivity meters
  • Null-balance acceleration instruments
  • Logic test systems
  • Plotters
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Tensile testers
  • Measuring microscopes
  • Bit error rate testers BERT
  • Printed circuit board PCB testers
  • Ammeters
  • Calorimetric leak testers
  • Force transducers
  • Capacitive acceleration instruments
  • Hydraulic lifts
  • In-circuit testers
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Signal generators
  • Function generators
  • Direct current DC power testers
  • Backplane testers
  • Digital voltmeters DVM
  • Laser shearography flaw detectors
  • Penetrant flaw detectors
  • Moisture meters
  • Thread gauges
  • Verisurf CMM Master
  • Shock testers
  • Depth gauges
  • Frequency counters
  • Hardness testers
  • Resistance meters
  • Radiographic flaw detectors
  • Creep and stress relaxation testers
  • Hipot testers
  • Digital resistance thermometers
  • Optical comparators
  • Vibration and shaker systems
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Resonance acceleration instruments
  • Color spectrometers
  • Digital resistance meters
  • Sampling oscilloscopes
  • Height gauges
  • Frequency meters
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Metallurgical microscopes
  • Beta gauges
  • Power meters
  • Mass flow leak testers
  • Calipers
  • Impact hammers
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Gloss meters
  • Fatigue testers
  • Ductility testers
  • Verisurf Master3DGage
  • Eddy current probes
  • Multimeters
  • Optical gauges
  • Forklifts
  • Shear testers
  • Industrial bench scales
  • Sorting machines
  • Compression testers
  • Pi tapes

Alternative Job Titles