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Automation Risk Analysis

Will “Electrical Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Claude (Anthropic)
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Skype
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • FileMaker Pro
  • Minitab
  • IBM Notes
  • Label inspection systems
  • Computer-aided inspection software
  • Microsoft Excel
  • Selenium
  • Extensible markup language XML
  • Database software
  • Verisurf Metrology
  • Dassault Systemes SolidWorks
  • Apache Hive
  • Microsoft Outlook
  • Inspection marking systems
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • SAP software
  • Structured query language SQL
  • Atlassian JIRA
  • Microsoft Access
  • Design of experiments DOE software
  • Apache Pig
  • Microsoft Visio
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Microsoft Word
  • Cybermetrics GAGETrak
  • R
  • Cognex Vision AI
  • Data entry software
  • Data analysis software
  • Gemini (Google)
  • Microsoft PowerPoint
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Coordinate measuring machine software
  • IBM Lotus Notes
  • Grok (xAI)
  • Tolerance analysis software
  • Microsoft SharePoint
  • Llama (Meta)
  • Microsoft Office software
  • Rockwell Automation AI
  • Medical condition coding software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Eddy current flaw detectors
  • Thread gauges
  • Digital voltmeters DVM
  • Digital resistance meters
  • Tensile testers
  • Viscometers
  • In-circuit testers
  • Moisture meters
  • Hydraulic lifts
  • Optical comparators
  • Accelerometers
  • Hipot testers
  • Linear or mixed signal equipment
  • Mass flow leak testers
  • Backplane testers
  • Plotters
  • Pi tapes
  • Fatigue testers
  • Continuity testers
  • Micrometers
  • Plug gauges
  • Force transducers
  • Strain gauges
  • Utrasonic flaw detectors
  • Pin gauges
  • Depth gauges
  • Printed circuit board PCB testers
  • Hardness testers
  • Hydraulic pumps
  • Ductility testers
  • Shock testers
  • Digital multimeters
  • Bit error rate testers BERT
  • Overhead cranes
  • Signal generators
  • Environmental chambers
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Height gauges
  • Resistance meters
  • Sorting machines
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Measuring microscopes
  • Radiographic flaw detectors
  • Compression testers
  • Power meters
  • Logic test systems
  • Impact toughness testers
  • Laser shearography flaw detectors
  • Piezoelectric acceleration instruments
  • Optical gauges
  • Bubble leak testers
  • Resonance acceleration instruments
  • Calipers
  • Manufacturing defect analyzers MDA
  • Magnetic particle flaw detectors
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Frequency meters
  • Beta gauges
  • Direct current DC power testers
  • Multimeters
  • Function generators
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Frequency counters
  • Industrial bench scales
  • Impact hammers
  • Eddy current probes
  • Shear testers
  • Calorimetric leak testers
  • Laser thickness gauges
  • Digital resistance thermometers
  • Conductivity meters
  • Gloss meters
  • Holographic interferometers
  • Pulse generators
  • Sampling oscilloscopes
  • Ammeters
  • Resistivity meters
  • Personal computers
  • Color spectrometers

Alternative Job Titles