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Automation Risk Analysis

Will “Electrical Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Electrical Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Electrical Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • Microsoft Excel
  • Verisurf Metrology
  • Medical condition coding software
  • Data analysis software
  • DeepSeek
  • Design of experiments DOE software
  • Llama (Meta)
  • Grok (xAI)
  • R
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Claude (Anthropic)
  • IBM Notes
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Tolerance analysis software
  • Skype
  • Apache Hive
  • Nova (Amazon)
  • Sight Machine AI
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • The MathWorks MATLAB
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Data entry software
  • Microsoft Visio
  • SAP software
  • Microsoft Outlook
  • Microsoft Word
  • Selenium
  • Atlassian JIRA
  • Minitab
  • Gemini (Google)
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Database software
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Inspection marking systems
  • Apache Pig
  • Computer assisted design software
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Mastercam Design
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Forklifts
  • Mass flow leak testers
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Digital resistance thermometers
  • Frequency meters
  • Power meters
  • Eddy current probes
  • Vibration and shaker systems
  • Logic test systems
  • Shear testers
  • Eddy current flaw detectors
  • Laser thickness gauges
  • Tensile testers
  • Optical gauges
  • Frequency counters
  • Sorting machines
  • Optical comparators
  • Hardness testers
  • Function generators
  • Resistance meters
  • Resonance acceleration instruments
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Shock testers
  • Personal computers
  • Pi tapes
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Gloss meters
  • Overhead cranes
  • Color spectrometers
  • Moisture meters
  • Capacitive acceleration instruments
  • Signal generators
  • Ammeters
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Hydraulic pumps
  • Viscometers
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Beta gauges
  • In-circuit testers
  • Metallurgical microscopes
  • Hydraulic lifts
  • Resistivity meters
  • Backplane testers
  • Impact hammers
  • Calipers
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Verisurf Master3DGage
  • Industrial bench scales
  • Ductility testers
  • Depth gauges
  • Height gauges
  • Fatigue testers
  • Pulse generators
  • Conductivity meters
  • Continuity testers
  • Hipot testers
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Micrometers
  • Force transducers
  • Thread gauges
  • Holographic interferometers
  • Digital resistance meters
  • Multimeters
  • Plotters
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Compression testers
  • Accelerometers
  • Digital multimeters
  • Pin gauges
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Bubble leak testers
  • Environmental chambers

Alternative Job Titles