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Automation Risk Analysis

Will “Coil Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coil Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Gemini (Google)
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • Skype
  • Tolerance analysis software
  • Data entry software
  • DeepSeek
  • Apache Pig
  • Minitab
  • FileMaker Pro
  • Dassault Systemes SolidWorks
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Inspection marking systems
  • Apache Hive
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Computer assisted design software
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Microsoft Outlook
  • Microsoft Access
  • Structured query language SQL
  • Microsoft Visio
  • Microsoft Office software
  • SAP software
  • Mistral (Mistral AI)
  • Microsoft Word
  • Design of experiments DOE software
  • Selenium
  • Nova (Amazon)
  • Database software
  • Siemens Industrial AI
  • Verisurf Metrology
  • Label inspection systems
  • Cognex Vision AI
  • Computer-aided inspection software
  • Extensible markup language XML
  • Mastercam Design
  • Sight Machine AI
  • Microsoft Excel
  • Claude (Anthropic)
  • R
  • Data analysis software
  • ABB AI Robotics
  • Direct current DC power testers
  • Power meters
  • Sampling oscilloscopes
  • Eddy current probes
  • Calorimetric leak testers
  • Compression testers
  • Beta gauges
  • Coordinate measuring machines CMM
  • Ductility testers
  • Holographic interferometers
  • Industrial bench scales
  • Strain gauges
  • Accelerometers
  • Resistivity meters
  • Function generators
  • Moisture meters
  • Conductivity meters
  • Shock testers
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Pulse generators
  • Digital voltmeters DVM
  • Thread gauges
  • Pin gauges
  • Bubble leak testers
  • Optical gauges
  • Hardness testers
  • Force transducers
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Signal generators
  • Pi tapes
  • In-circuit testers
  • Laser shearography flaw detectors
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Capacitive acceleration instruments
  • Frequency meters
  • Forklifts
  • Continuity testers
  • Eddy current flaw detectors
  • Gloss meters
  • Return loss calibrator RLC passive component testers
  • Hipot testers
  • Multimeters
  • Printed circuit board PCB testers
  • Shear testers
  • Height gauges
  • Plotters
  • Viscometers
  • Color spectrometers
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Digital multimeters
  • Calipers
  • Impact hammers
  • Impact toughness testers
  • Resonance acceleration instruments
  • Overhead cranes
  • Digital resistance meters
  • Micrometers
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Frequency counters
  • Verisurf 3Dgage
  • Tensile testers
  • Optical comparators
  • Resistance meters
  • Magnetic induction acceleration instruments
  • Personal computers
  • Fatigue testers
  • Depth gauges
  • Bit error rate testers BERT
  • Backplane testers
  • Metallurgical microscopes
  • Logic test systems
  • Laser thickness gauges
  • Ammeters
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Hydraulic lifts

Alternative Job Titles