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Automation Risk Analysis

Will “Coil Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coil Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coil Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

Technologies & Software

  • Label inspection systems
  • Extensible markup language XML
  • Mastercam Design
  • Rockwell Automation AI
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Structured query language SQL
  • Computer assisted design software
  • Medical condition coding software
  • IBM Lotus Notes
  • Microsoft Visio
  • Apache Pig
  • Verisurf Metrology
  • Design of experiments DOE software
  • R
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Atlassian JIRA
  • FileMaker Pro
  • SAP software
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Apache Hive
  • Minitab
  • DeepSeek
  • Database software
  • Cognex Vision AI
  • Microsoft Outlook
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • Llama (Meta)
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Selenium
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Data entry software
  • Coordinate measuring machine software
  • Data analysis software
  • Skype
  • Computer-aided inspection software
  • Sight Machine AI
  • IBM Notes
  • Microsoft SharePoint
  • Microsoft Access
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Microsoft Word
  • Environmental chambers
  • Linear or mixed signal equipment
  • Ammeters
  • Sampling oscilloscopes
  • Bubble leak testers
  • Resistance meters
  • Verisurf CMM Master
  • Thread gauges
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Return loss calibrator RLC passive component testers
  • Micrometers
  • Plotters
  • Radiographic flaw detectors
  • Frequency counters
  • Strain gauges
  • Personal computers
  • Tensile testers
  • Pin gauges
  • Depth gauges
  • Calorimetric leak testers
  • Mass flow leak testers
  • Utrasonic flaw detectors
  • Hydraulic pumps
  • Sorting machines
  • Continuity testers
  • Power meters
  • Forklifts
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Multimeters
  • Function generators
  • Printed circuit board PCB testers
  • Measuring microscopes
  • Calipers
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Accelerometers
  • Impact hammers
  • Gloss meters
  • Viscometers
  • Hipot testers
  • Laser shearography flaw detectors
  • Shock testers
  • Digital voltmeters DVM
  • Digital multimeters
  • Impact toughness testers
  • Backplane testers
  • Eddy current probes
  • Resistivity meters
  • Conductivity meters
  • Height gauges
  • Capacitive acceleration instruments
  • Signal generators
  • Holographic interferometers
  • Piezoelectric acceleration instruments
  • Bit error rate testers BERT
  • Logic test systems
  • Color spectrometers
  • In-circuit testers
  • Laser thickness gauges
  • Frequency meters
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Coordinate measuring machines CMM
  • Pi tapes
  • Pulse generators
  • Verisurf 3Dgage
  • Creep and stress relaxation testers
  • Force transducers
  • Hardness testers
  • Manufacturing defect analyzers MDA
  • Shear testers
  • Optical gauges
  • Fatigue testers
  • Optical comparators
  • Plug gauges
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Ductility testers
  • Overhead cranes
  • Resonance acceleration instruments
  • Digital resistance meters
  • Moisture meters
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Compression testers
  • Beta gauges

Alternative Job Titles