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Automation Risk Analysis

Will “Chip Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chip Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chip Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Data entry software
  • ABB AI Robotics
  • Data analysis software
  • Computer assisted design software
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Inspection marking systems
  • Microsoft Access
  • Nova (Amazon)
  • Mastercam Design
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Selenium
  • FileMaker Pro
  • Extensible markup language XML
  • Siemens Industrial AI
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Minitab
  • Mastercam computer-aided design and manufacturing software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Microsoft Office software
  • Apache Pig
  • Dassault Systemes SolidWorks
  • R
  • Structured query language SQL
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • Sight Machine AI
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Medical condition coding software
  • Coordinate measuring machine software
  • Atlassian JIRA
  • Claude (Anthropic)
  • IBM Lotus Notes
  • SAP software
  • Llama (Meta)
  • DeepSeek
  • IBM Notes
  • Microsoft Visio
  • Apache Hive
  • Skype
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Database software
  • Microsoft Word
  • Gemini (Google)
  • Cognex Vision AI
  • Rockwell Automation AI
  • Mass flow leak testers
  • Personal computers
  • Power meters
  • Eddy current probes
  • Laser shearography flaw detectors
  • Sampling oscilloscopes
  • Null-balance acceleration instruments
  • Shear testers
  • Sorting machines
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Impact hammers
  • Verisurf CMM Master
  • Optical comparators
  • Calipers
  • Color spectrometers
  • Resonance acceleration instruments
  • Function generators
  • Frequency meters
  • Optical gauges
  • Digital voltmeters DVM
  • Forklifts
  • Depth gauges
  • Multimeters
  • Digital multimeters
  • Hydraulic lifts
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • In-circuit testers
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Digital resistance meters
  • Bubble leak testers
  • Plotters
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Micrometers
  • Ductility testers
  • Moisture meters
  • Thread gauges
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Measuring microscopes
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Accelerometers
  • Overhead cranes
  • Capacitive acceleration instruments
  • Environmental chambers
  • Hardness testers
  • Utrasonic flaw detectors
  • Resistivity meters
  • Pulse generators
  • Pi tapes
  • Pin gauges
  • Plug gauges
  • Backplane testers
  • Shock testers
  • Viscometers
  • Digital resistance thermometers
  • Industrial bench scales
  • Impact toughness testers
  • Signal generators
  • Logic test systems
  • Resistance meters
  • Verisurf 3Dgage
  • Ammeters
  • Height gauges
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Compression testers
  • Tensile testers
  • Metallurgical microscopes
  • Creep and stress relaxation testers
  • Eddy current flaw detectors
  • Frequency counters
  • Hipot testers
  • Bit error rate testers BERT
  • Conductivity meters
  • Continuity testers
  • Force transducers
  • Fatigue testers
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Strain gauges

Alternative Job Titles