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Automation Risk Analysis

Will “Chip Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Chip Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Chip Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Grok (xAI)
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • R
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Apache Pig
  • Computer assisted design software
  • Claude (Anthropic)
  • Verisurf Metrology
  • Mastercam Design
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Database software
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Minitab
  • Structured query language SQL
  • DeepSeek
  • Apache Hive
  • SAP software
  • Microsoft Word
  • Label inspection systems
  • Gemini (Google)
  • Medical condition coding software
  • Computer-aided inspection software
  • Microsoft Outlook
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Design of experiments DOE software
  • Skype
  • IBM Notes
  • Kimi (Moonshot AI)
  • Data entry software
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft Visio
  • The MathWorks MATLAB
  • Selenium
  • FileMaker Pro
  • Data analysis software
  • Tolerance analysis software
  • Microsoft Excel
  • Llama (Meta)
  • Siemens Industrial AI
  • Extensible markup language XML
  • IBM Lotus Notes
  • Magnetic particle flaw detectors
  • Pulse generators
  • Frequency meters
  • Printed circuit board PCB testers
  • Optical gauges
  • Accelerometers
  • Creep and stress relaxation testers
  • Pi tapes
  • Laser thickness gauges
  • Plug gauges
  • Sampling oscilloscopes
  • Calorimetric leak testers
  • Height gauges
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Vibration and shaker systems
  • Coordinate measuring machines CMM
  • Ductility testers
  • Overhead cranes
  • Verisurf CMM Master
  • Piezoelectric acceleration instruments
  • Compression testers
  • Frequency counters
  • Eddy current flaw detectors
  • Beta gauges
  • Industrial bench scales
  • Function generators
  • Forklifts
  • Sorting machines
  • Verisurf Master3DGage
  • Impact hammers
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Utrasonic flaw detectors
  • Digital voltmeters DVM
  • Resistance meters
  • Measuring microscopes
  • In-circuit testers
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Plotters
  • Holographic interferometers
  • Signal generators
  • Metallurgical microscopes
  • Color spectrometers
  • Thread gauges
  • Null-balance acceleration instruments
  • Digital multimeters
  • Linear or mixed signal equipment
  • Power meters
  • Conductivity meters
  • Fatigue testers
  • Return loss calibrator RLC passive component testers
  • Moisture meters
  • Laser shearography flaw detectors
  • Hardness testers
  • Impact toughness testers
  • Multimeters
  • Eddy current probes
  • Personal computers
  • Tensile testers
  • Shear testers
  • Force transducers
  • Bubble leak testers
  • Calipers
  • Depth gauges
  • Hydraulic lifts
  • Viscometers
  • Capacitive acceleration instruments
  • Direct current DC power testers
  • Micrometers
  • Bit error rate testers BERT
  • Digital resistance meters
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Shock testers
  • Continuity testers
  • Mass flow leak testers
  • Resistivity meters
  • Pin gauges
  • Radiographic flaw detectors
  • Gloss meters
  • Hipot testers
  • Ammeters
  • Backplane testers
  • Strain gauges
  • Optical comparators
  • Logic test systems

Alternative Job Titles