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Automation Risk Analysis

Will “Returned Goods Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Returned Goods Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Returned Goods Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Verisurf Metrology
  • Minitab
  • The MathWorks MATLAB
  • Structured query language SQL
  • Gemini (Google)
  • Data entry software
  • R
  • Microsoft PowerPoint
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • Grok (xAI)
  • Claude (Anthropic)
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Nova (Amazon)
  • Microsoft Outlook
  • Cognex Vision AI
  • Database software
  • Mastercam Design
  • Apache Pig
  • Sight Machine AI
  • Autodesk AutoCAD
  • Microsoft Excel
  • IBM Notes
  • SAP software
  • Extensible markup language XML
  • ABB AI Robotics
  • Design of experiments DOE software
  • Computer assisted design software
  • Data analysis software
  • Computer-aided inspection software
  • Label inspection systems
  • Skype
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • Selenium
  • IBM Lotus Notes
  • Inspection marking systems
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Word
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Access
  • Microsoft Office software
  • Qwen (Alibaba)
  • DeepSeek
  • Color spectrometers
  • Logic test systems
  • Frequency meters
  • Viscometers
  • Verisurf CMM Master
  • Height gauges
  • Verisurf 3Dgage
  • Beta gauges
  • Digital resistance thermometers
  • Frequency counters
  • Bubble leak testers
  • Shear testers
  • Piezoelectric acceleration instruments
  • Plotters
  • Thread gauges
  • Vibration and shaker systems
  • Backplane testers
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Multimeters
  • Resonance acceleration instruments
  • Overhead cranes
  • Ammeters
  • Force transducers
  • Function generators
  • Magnetic induction acceleration instruments
  • Forklifts
  • Calorimetric leak testers
  • Pin gauges
  • Impact hammers
  • Optical comparators
  • Ductility testers
  • Conductivity meters
  • Pulse generators
  • Impact toughness testers
  • Micrometers
  • Industrial bench scales
  • Signal generators
  • Pi tapes
  • Moisture meters
  • Strain gauges
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Depth gauges
  • Direct current DC power testers
  • Metallurgical microscopes
  • Holographic interferometers
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Fatigue testers
  • Coordinate measuring machines CMM
  • Accelerometers
  • Shock testers
  • Digital multimeters
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Bit error rate testers BERT
  • Measuring microscopes
  • Resistance meters
  • Personal computers
  • Sorting machines
  • Compression testers
  • Continuity testers
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Plug gauges
  • Eddy current flaw detectors
  • Eddy current probes
  • Null-balance acceleration instruments
  • Power meters
  • In-circuit testers
  • Mass flow leak testers
  • Optical gauges
  • Radiographic flaw detectors
  • Environmental chambers
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Calipers
  • Hipot testers
  • Utrasonic flaw detectors
  • Hardness testers
  • Laser thickness gauges
  • Resistivity meters
  • Tensile testers

Alternative Job Titles