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Automation Risk Analysis

Will “Returned Goods Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Returned Goods Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Returned Goods Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Inspection marking systems
  • Microsoft SharePoint
  • Medical condition coding software
  • Atlassian JIRA
  • Tolerance analysis software
  • Apache Hive
  • Cognex Vision AI
  • Minitab
  • Microsoft Excel
  • IBM Notes
  • Apache Pig
  • Coordinate measuring machine software
  • Microsoft Access
  • Sight Machine AI
  • Skype
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • ABB AI Robotics
  • Label inspection systems
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • DeepSeek
  • R
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Mastercam Design
  • Computer assisted design software
  • Database software
  • Autodesk AutoCAD
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • FileMaker Pro
  • Extensible markup language XML
  • Selenium
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Nova (Amazon)
  • Design of experiments DOE software
  • Microsoft Word
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • SAP software
  • Claude (Anthropic)
  • Data entry software
  • Siemens Industrial AI
  • Llama (Meta)
  • Data analysis software
  • Structured query language SQL
  • Microsoft Office software
  • Laser thickness gauges
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Multimeters
  • Magnetic induction acceleration instruments
  • Fatigue testers
  • Measuring microscopes
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Eddy current probes
  • Shock testers
  • Impact toughness testers
  • Hardness testers
  • Resistivity meters
  • Conductivity meters
  • Return loss calibrator RLC passive component testers
  • Shear testers
  • Hipot testers
  • Bit error rate testers BERT
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Optical comparators
  • Depth gauges
  • Function generators
  • Color spectrometers
  • Direct current DC power testers
  • Logic test systems
  • Calorimetric leak testers
  • Gloss meters
  • Thread gauges
  • Compression testers
  • Height gauges
  • Moisture meters
  • Beta gauges
  • Resonance acceleration instruments
  • Micrometers
  • Forklifts
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Signal generators
  • Environmental chambers
  • Ductility testers
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Power meters
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Radiographic flaw detectors
  • Tensile testers
  • Hydraulic pumps
  • Frequency meters
  • Optical gauges
  • Null-balance acceleration instruments
  • Frequency counters
  • Creep and stress relaxation testers
  • Backplane testers
  • Calipers
  • Pin gauges
  • Continuity testers
  • Sampling oscilloscopes
  • Ammeters
  • Personal computers
  • Magnetic particle flaw detectors
  • Force transducers
  • Plug gauges
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Mass flow leak testers
  • Holographic interferometers
  • Metallurgical microscopes
  • Bubble leak testers
  • Pulse generators
  • Plotters
  • Digital multimeters
  • In-circuit testers
  • Sorting machines
  • Accelerometers
  • Capacitive acceleration instruments
  • Digital voltmeters DVM
  • Laser shearography flaw detectors
  • Impact hammers
  • Verisurf CMM Master
  • Resistance meters
  • Strain gauges
  • Verisurf Master3DGage
  • Pi tapes
  • Viscometers
  • Overhead cranes

Alternative Job Titles