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Automation Risk Analysis

Will “Tank Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tank Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tank Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

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  • The MathWorks MATLAB
  • FileMaker Pro
  • IBM Lotus Notes
  • Mastercam Design
  • Computer assisted design software
  • Microsoft Visio
  • Label inspection systems
  • Siemens Industrial AI
  • Structured query language SQL
  • Cognex Vision AI
  • Computer-aided inspection software
  • Microsoft PowerPoint
  • Apache Hive
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Access
  • R
  • Data entry software
  • Extensible markup language XML
  • Sight Machine AI
  • ABB AI Robotics
  • DeepSeek
  • Microsoft Word
  • Database software
  • IBM Notes
  • Microsoft Office software
  • Minitab
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Gemini (Google)
  • Llama (Meta)
  • Data analysis software
  • Microsoft Excel
  • Selenium
  • ChatGPT (OpenAI)
  • SAP software
  • Atlassian JIRA
  • Design of experiments DOE software
  • Inspection marking systems
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Claude (Anthropic)
  • Skype
  • Dassault Systemes CATIA
  • Gloss meters
  • Calorimetric leak testers
  • Hipot testers
  • Backplane testers
  • Power meters
  • Ductility testers
  • Optical comparators
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Impact toughness testers
  • Continuity testers
  • Frequency meters
  • Creep and stress relaxation testers
  • Force transducers
  • Plotters
  • Pi tapes
  • Impact hammers
  • Shear testers
  • Laser shearography flaw detectors
  • Resistivity meters
  • Penetrant flaw detectors
  • Ammeters
  • Coordinate measuring machines CMM
  • Multimeters
  • Fatigue testers
  • Compression testers
  • Height gauges
  • Radiographic flaw detectors
  • Verisurf Master3DGage
  • Optical gauges
  • Logic test systems
  • Signal generators
  • Digital resistance meters
  • Holographic interferometers
  • Beta gauges
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Direct current DC power testers
  • Frequency counters
  • Mass flow leak testers
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Bubble leak testers
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Thread gauges
  • Hardness testers
  • Eddy current probes
  • Verisurf CMM Master
  • Hydraulic pumps
  • Color spectrometers
  • Bit error rate testers BERT
  • Measuring microscopes
  • Micrometers
  • Pulse generators
  • Moisture meters
  • Personal computers
  • Pin gauges
  • Industrial bench scales
  • Overhead cranes
  • Vibration and shaker systems
  • Tensile testers
  • In-circuit testers
  • Digital voltmeters DVM
  • Resistance meters
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Accelerometers
  • Sampling oscilloscopes
  • Shock testers
  • Metallurgical microscopes
  • Digital multimeters
  • Hydraulic lifts
  • Manufacturing defect analyzers MDA
  • Forklifts
  • Eddy current flaw detectors
  • Depth gauges
  • Viscometers
  • Calipers
  • Conductivity meters
  • Function generators
  • Sorting machines
  • Strain gauges
  • Laser thickness gauges
  • Environmental chambers

Alternative Job Titles