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Automation Risk Analysis

Will “Tank Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tank Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tank Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • Database software
  • Label inspection systems
  • Data analysis software
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Skype
  • Medical condition coding software
  • Claude (Anthropic)
  • Mastercam Design
  • Inspection marking systems
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Grok (xAI)
  • Microsoft Word
  • SAP software
  • Atlassian JIRA
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • R
  • IBM Notes
  • DeepSeek
  • Apache Hive
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Apache Pig
  • Microsoft Access
  • IBM Lotus Notes
  • Nova (Amazon)
  • Rockwell Automation AI
  • Microsoft Office software
  • Siemens Industrial AI
  • Selenium
  • ABB AI Robotics
  • Data entry software
  • Structured query language SQL
  • Llama (Meta)
  • Minitab
  • Qwen (Alibaba)
  • Direct current DC power testers
  • Depth gauges
  • Forklifts
  • Resistance meters
  • Shock testers
  • Accelerometers
  • Hydraulic lifts
  • Thread gauges
  • Digital resistance meters
  • Eddy current probes
  • Manufacturing defect analyzers MDA
  • Optical comparators
  • Verisurf Master3DGage
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Shear testers
  • Pi tapes
  • Conductivity meters
  • Color spectrometers
  • Micrometers
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Logic test systems
  • Laser thickness gauges
  • Compression testers
  • Null-balance acceleration instruments
  • Calipers
  • In-circuit testers
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Penetrant flaw detectors
  • Measuring microscopes
  • Backplane testers
  • Metallurgical microscopes
  • Frequency counters
  • Hardness testers
  • Printed circuit board PCB testers
  • Radiographic flaw detectors
  • Fatigue testers
  • Power meters
  • Verisurf CMM Master
  • Plotters
  • Creep and stress relaxation testers
  • Eddy current flaw detectors
  • Magnetic particle flaw detectors
  • Holographic interferometers
  • Force transducers
  • Strain gauges
  • Multimeters
  • Hipot testers
  • Pulse generators
  • Industrial bench scales
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Beta gauges
  • Sorting machines
  • Height gauges
  • Ammeters
  • Viscometers
  • Impact toughness testers
  • Digital multimeters
  • Sampling oscilloscopes
  • Environmental chambers
  • Gloss meters
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Function generators
  • Frequency meters
  • Plug gauges
  • Moisture meters
  • Signal generators
  • Resistivity meters
  • Impact hammers
  • Mass flow leak testers
  • Ductility testers
  • Pin gauges
  • Personal computers
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Laser shearography flaw detectors
  • Hydraulic pumps
  • Digital resistance thermometers
  • Optical gauges
  • Bit error rate testers BERT
  • Verisurf 3Dgage
  • Continuity testers

Alternative Job Titles