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Automation Risk Analysis

Will “Ultrasonic Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ultrasonic Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ultrasonic Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Selenium
  • Structured query language SQL
  • IBM Notes
  • Apache Hive
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Database software
  • DeepSeek
  • R
  • Llama (Meta)
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Gemini (Google)
  • Atlassian JIRA
  • Computer assisted design software
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Mastercam Design
  • Cognex Vision AI
  • FileMaker Pro
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Label inspection systems
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Data analysis software
  • Microsoft Outlook
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • The MathWorks MATLAB
  • Apache Pig
  • Cybermetrics GAGETrak
  • Minitab
  • Coordinate measuring machine software
  • Microsoft Word
  • Medical condition coding software
  • ABB AI Robotics
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • SAP software
  • Microsoft Excel
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • Sight Machine AI
  • Data entry software
  • IBM Lotus Notes
  • Microsoft Access
  • Skype
  • Direct current DC power testers
  • In-circuit testers
  • Verisurf CMM Master
  • Color spectrometers
  • Plotters
  • Frequency meters
  • Calipers
  • Industrial bench scales
  • Eddy current probes
  • Pin gauges
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Signal generators
  • Hydraulic lifts
  • Hardness testers
  • Height gauges
  • Forklifts
  • Hydraulic pumps
  • Holographic interferometers
  • Pulse generators
  • Magnetic particle flaw detectors
  • Beta gauges
  • Sorting machines
  • Gloss meters
  • Digital resistance thermometers
  • Measuring microscopes
  • Mass flow leak testers
  • Resistance meters
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Plug gauges
  • Personal computers
  • Eddy current flaw detectors
  • Shear testers
  • Ductility testers
  • Linear or mixed signal equipment
  • Viscometers
  • Micrometers
  • Tensile testers
  • Laser thickness gauges
  • Compression testers
  • Impact toughness testers
  • Verisurf Master3DGage
  • Magnetic induction acceleration instruments
  • Multimeters
  • Bubble leak testers
  • Pi tapes
  • Hipot testers
  • Optical comparators
  • Overhead cranes
  • Coordinate measuring machines CMM
  • Power meters
  • Bit error rate testers BERT
  • Printed circuit board PCB testers
  • Ammeters
  • Creep and stress relaxation testers
  • Sampling oscilloscopes
  • Shock testers
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Fatigue testers
  • Environmental chambers
  • Digital voltmeters DVM
  • Depth gauges
  • Function generators
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Accelerometers
  • Force transducers
  • Backplane testers
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Continuity testers
  • Calorimetric leak testers
  • Resistivity meters
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Frequency counters
  • Optical gauges
  • Conductivity meters
  • Digital resistance meters
  • Logic test systems
  • Penetrant flaw detectors
  • Moisture meters
  • Thread gauges

Alternative Job Titles