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Automation Risk Analysis

Will “Ultrasonic Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ultrasonic Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ultrasonic Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Cognex Vision AI
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Nova (Amazon)
  • SAP software
  • DeepSeek
  • R
  • Tolerance analysis software
  • Apache Pig
  • IBM Lotus Notes
  • Microsoft Visio
  • Design of experiments DOE software
  • Atlassian JIRA
  • Microsoft Access
  • Apache Hive
  • Selenium
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Medical condition coding software
  • Database software
  • IBM Notes
  • Llama (Meta)
  • The MathWorks MATLAB
  • Microsoft Office software
  • Structured query language SQL
  • Siemens Industrial AI
  • Computer-aided inspection software
  • Verisurf Metrology
  • Microsoft PowerPoint
  • Data entry software
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Data analysis software
  • Autodesk AutoCAD
  • Computer assisted design software
  • ABB AI Robotics
  • Microsoft Word
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Extensible markup language XML
  • Label inspection systems
  • Microsoft SharePoint
  • Microsoft Excel
  • Skype
  • Mastercam Design
  • Claude (Anthropic)
  • Frequency meters
  • Linear or mixed signal equipment
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Measuring microscopes
  • Ductility testers
  • Magnetic particle flaw detectors
  • Holographic interferometers
  • Compression testers
  • Multimeters
  • Optical gauges
  • Resistivity meters
  • Tensile testers
  • Verisurf 3Dgage
  • Eddy current probes
  • Mass flow leak testers
  • Return loss calibrator RLC passive component testers
  • Moisture meters
  • Calipers
  • Gloss meters
  • Environmental chambers
  • Height gauges
  • Beta gauges
  • Strain gauges
  • Verisurf Master3DGage
  • Depth gauges
  • Pin gauges
  • Direct current DC power testers
  • Logic test systems
  • Thread gauges
  • Pi tapes
  • Utrasonic flaw detectors
  • Impact hammers
  • Resistance meters
  • Signal generators
  • Forklifts
  • Plug gauges
  • Backplane testers
  • Optical comparators
  • Pulse generators
  • Ammeters
  • Hipot testers
  • Micrometers
  • Digital resistance meters
  • Color spectrometers
  • Hardness testers
  • Conductivity meters
  • Sampling oscilloscopes
  • Accelerometers
  • Digital resistance thermometers
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Industrial bench scales
  • Penetrant flaw detectors
  • Viscometers
  • Plotters
  • Metallurgical microscopes
  • Power meters
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Function generators
  • Calorimetric leak testers
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Digital multimeters
  • Shock testers
  • Fatigue testers
  • In-circuit testers
  • Personal computers
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Coordinate measuring machines CMM
  • Shear testers
  • Eddy current flaw detectors
  • Radiographic flaw detectors
  • Frequency counters
  • Overhead cranes
  • Verisurf CMM Master
  • Sorting machines
  • Laser shearography flaw detectors
  • Bubble leak testers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Creep and stress relaxation testers

Alternative Job Titles