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Automation Risk Analysis

Will “Machine Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

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  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Microsoft Outlook
  • R
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Gemini (Google)
  • Qwen (Alibaba)
  • Computer-aided inspection software
  • Apache Hive
  • Microsoft Office software
  • DeepSeek
  • Minitab
  • Coordinate measuring machine software
  • Sight Machine AI
  • Claude (Anthropic)
  • Inspection marking systems
  • Microsoft PowerPoint
  • Data analysis software
  • Selenium
  • Apache Pig
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Microsoft Visio
  • Microsoft Excel
  • SAP software
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Llama (Meta)
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Microsoft Access
  • Computer assisted design software
  • Microsoft Word
  • Cognex Vision AI
  • Environmental chambers
  • Personal computers
  • Shock testers
  • Measuring microscopes
  • Penetrant flaw detectors
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Function generators
  • Plug gauges
  • Null-balance acceleration instruments
  • Compression testers
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Overhead cranes
  • Optical comparators
  • Industrial bench scales
  • Verisurf Master3DGage
  • In-circuit testers
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Fatigue testers
  • Frequency meters
  • Pulse generators
  • Conductivity meters
  • Accelerometers
  • Bit error rate testers BERT
  • Eddy current probes
  • Impact toughness testers
  • Mass flow leak testers
  • Color spectrometers
  • Direct current DC power testers
  • Calipers
  • Resonance acceleration instruments
  • Multimeters
  • Gloss meters
  • Hardness testers
  • Creep and stress relaxation testers
  • Depth gauges
  • Thread gauges
  • Manufacturing defect analyzers MDA
  • Magnetic particle flaw detectors
  • Ammeters
  • Piezoelectric acceleration instruments
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Moisture meters
  • Optical gauges
  • Bubble leak testers
  • Hydraulic pumps
  • Resistance meters
  • Backplane testers
  • Laser thickness gauges
  • Beta gauges
  • Holographic interferometers
  • Sampling oscilloscopes
  • Power meters
  • Resistivity meters
  • Verisurf CMM Master
  • Force transducers
  • Hipot testers
  • Signal generators
  • Metallurgical microscopes
  • Strain gauges
  • Ductility testers
  • Calorimetric leak testers
  • Shear testers
  • Frequency counters
  • Continuity testers
  • Micrometers
  • Logic test systems
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Height gauges
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Plotters
  • Digital resistance thermometers
  • Tensile testers
  • Viscometers
  • Laser shearography flaw detectors
  • Coordinate measuring machines CMM
  • Digital multimeters
  • Impact hammers
  • Capacitive acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Sorting machines

Alternative Job Titles