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Automation Risk Analysis

Will “Machine Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Medical condition coding software
  • Autodesk AutoCAD
  • Inspection marking systems
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Apache Pig
  • Microsoft PowerPoint
  • Database software
  • Skype
  • Structured query language SQL
  • Selenium
  • Microsoft Access
  • DeepSeek
  • Sight Machine AI
  • Extensible markup language XML
  • Nova (Amazon)
  • FileMaker Pro
  • Siemens Industrial AI
  • Claude (Anthropic)
  • ABB AI Robotics
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • Microsoft Word
  • Cognex Vision AI
  • Label inspection systems
  • Data analysis software
  • Verisurf Metrology
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Microsoft Visio
  • Microsoft Excel
  • SAP software
  • Mastercam Design
  • IBM Notes
  • Apache Hive
  • Computer assisted design software
  • R
  • Minitab
  • Data entry software
  • Rockwell Automation AI
  • Atlassian JIRA
  • Microsoft SharePoint
  • Laser thickness gauges
  • Forklifts
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Vibration and shaker systems
  • Plug gauges
  • Force transducers
  • Beta gauges
  • Overhead cranes
  • Impact hammers
  • Digital resistance meters
  • Penetrant flaw detectors
  • Depth gauges
  • Pin gauges
  • Pulse generators
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Viscometers
  • Digital multimeters
  • Eddy current flaw detectors
  • Height gauges
  • Gloss meters
  • Strain gauges
  • Ammeters
  • Environmental chambers
  • Eddy current probes
  • Frequency counters
  • Printed circuit board PCB testers
  • Sorting machines
  • Backplane testers
  • Measuring microscopes
  • Bit error rate testers BERT
  • Optical comparators
  • Thread gauges
  • Calorimetric leak testers
  • Holographic interferometers
  • Creep and stress relaxation testers
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Compression testers
  • Pi tapes
  • In-circuit testers
  • Resistivity meters
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Digital resistance thermometers
  • Verisurf 3Dgage
  • Signal generators
  • Hardness testers
  • Multimeters
  • Verisurf Master3DGage
  • Moisture meters
  • Accelerometers
  • Function generators
  • Radiographic flaw detectors
  • Power meters
  • Micrometers
  • Sampling oscilloscopes
  • Color spectrometers
  • Verisurf CMM Master
  • Resistance meters
  • Industrial bench scales
  • Direct current DC power testers
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Shock testers
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Optical gauges
  • Capacitive acceleration instruments
  • Tensile testers
  • Calipers
  • Bubble leak testers
  • Hipot testers
  • Personal computers
  • Ductility testers
  • Plotters
  • Frequency meters
  • Continuity testers
  • Return loss calibrator RLC passive component testers
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Shear testers
  • Resonance acceleration instruments

Alternative Job Titles